Chrysler Jeep Grand Cherokee XJ WG WJ FSM WIS Service Repair Manual
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🏷️ Basic Information Identification Make: Chrysler Jeep Model: Cherokee / Grand Cherokee Codes Chassis Codes: XJ, WG, WJ 👋 Introduction Market Position Segment: Compact to Mid-size SUV Target Audience: Off-road enthusiasts, families, general SUV buyers Competitive Analysis Key Competitors: Toyota 4Runner, Ford Bronco, Nissan Pathfinder, Chevrolet Blazer Key Features Off Road Capability: Renowned for its solid axles (XJ) and robust 4x4 systems (WJ), excellent ground clearance Durability: Known for its rugged construction and long-lasting mechanical components Versatility: Suitable for daily driving and demanding off-road excursions 📋 Manual Details Coverage Areas Manual Type: Factory Service Manual (FSM) / Workshop Information System (WIS) Language: English Format: PDF 📖 Manual Coverage Systems Covered Engine: 2.5L AMC I4, 4.0L AMC I6, 4.7L PowerTech V8, 2.7L CRD Diesel, 2.8L CRD Diesel Transmission: NV1500, NV3550 (Manual), AW4, 42RE, 45RFE, 545RFE, W5A580 (Automatic) Drivetrain: 2WD, 4WD (Command-Trac, Selec-Trac, Quadra-Trac, Quadra-Drive) Suspension: Solid front axle (XJ), Independent front suspension (WJ) Brakes: Front discs, Rear drums/discs (depending on model/year) Electrical: Wiring diagrams, ECU, sensors, lighting, power accessories Body And Chassis: Frame, body panels, doors, interior trim, HVAC Diagnostics: Troubleshooting charts, DTC code definitions, diagnostic procedures Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks Repair: Engine repair, transmission overhaul, brake system overhaul, suspension component replacement Diagnostics: Step-by-step diagnostic flowcharts for common issues Troubleshooting: Symptom-based troubleshooting guides Technical Specifications: Torque specifications, clearances, alignment data Technical Depth Depth: Complete overhaul procedures, component rebuilding, advanced diagnostics 📊 Manual Specifications File Format Searchable Text: Yes Printable: Yes File Type: PDF Print Quality Quality: High-resolution, clear diagrams and text Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine 1 Name: AMC 4.0L Straight-6 (High Output) Engine 1 Displacement: 3956 cc (242 cu in) Engine 1 Bore X Stroke: 3.875 x 3.562 inches (98.4 x 90.5 mm) Engine 1 Compression Ratio: 8.8:1 (typical) Engine 1 Horsepower: Approx. 180-190 hp @ 4500-4750 RPM (varies by year) Engine 1 Torque: Approx. 220-235 lb-ft @ 3250-4000 RPM (varies by year) Performance Engine 2 Name: Chrysler 4.7L PowerTech V8 (WJ) Engine 2 Displacement: 4701 cc (287 cu in) Engine 2 Horsepower: Approx. 235-265 hp @ 4750-5200 RPM (varies by year) Engine 2 Torque: Approx. 295-330 lb-ft @ 3250-3500 RPM (varies by year) Fuel System Fuel Induction: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Octane rating varies by engine) Engine Cooling Cooling System: Pressurized liquid cooling system 🔧 Transmission Standard Transmission 1 Type: New Venture Gear NV3550 (5-speed Manual - XJ) Optional Transmission 2 Type: Chrysler 42RE (4-speed Automatic - XJ) Transmission 3 Type: Chrysler 45RFE / 545RFE (4-speed/5-speed Automatic - WJ) Transmission 4 Type: Mercedes-Benz W5A580 (5-speed Automatic - WJ Diesel) Features Transfer Case Types: Command-Trac (231 J), Selec-Trac (242 J), Quadra-Trac I/II (NV247, NV242), Quadra-Drive (NV247 with ELSD) Fluid Specifications Automatic Transmission Fluid Type: ATF+4 (MS-9602) or equivalent for 42RE, 45RFE, 545RFE; ATF Dexron-III for earlier AW4 Manual Transmission Fluid Type: API GL-3 or GL-4 SAE 75W-90 or 75W-85 📐 Dimensions Exterior Wheelbase Xj: 101.4 inches (2576 mm) Wheelbase Wj: 116.0 inches (2946 mm) Length Xj: 169.9 inches (4315 mm) Length Wj: 183.7 inches (4666 mm) Width Xj: 70.2 inches (1783 mm) Width Wj: 74.7 inches (1897 mm) Height Xj: 65.2 inches (1656 mm) Height Wj: 64.4 inches (1636 mm) Weights Curb Weight Xj: Approx. 3300-3600 lbs (1497-1633 kg) Curb Weight Wj: Approx. 4200-4600 lbs (1905-2087 kg) Towing Capacity: Varies by model, engine, and axle ratio (e.g., up to 5000-6500 lbs) Wheels And Tires Wheel Bolt Pattern: 5x4.5 inches (XJ); 5x5 inches (WJ) Typical Tire Size Xj: P215/75R15, P225/75R15, P235/75R15 Typical Tire Size Wj: P225/75R16, P235/70R16, P245/70R16, P235/65R17 🛡️ Safety Features Ratings NHTSA Ratings: Varies by model year and testing protocols; typically rated fair to good in frontal and side impacts for later models. Active Features ABS: Standard on most later models (WJ), optional/standard on later XJs depending on trim and year. Traction Control: Available on later WJ models (e.g., with Quadra-Drive) Passive Features Airbags: Driver and passenger airbags standard on most models from mid-1990s onwards. Later WJ models may have side airbags. Seatbelts: Front and rear seatbelts, with driver/passenger pre-tensioners on later models. Chassis Design Body On Frame: Robust body-on-frame construction contributing to durability and off-road resilience. 💡 Technology Features Infotainment Xj Infotainment: Basic AM/FM radio, cassette player, optional CD player, manual HVAC controls. Wj Infotainment: Optional premium audio systems (Infinity), CD player, AM/FM stereo, available navigation (later models), automatic climate control. Driver Assistance Cruise Control: Available on most trims. Power Accessories: Power windows, power door locks, power mirrors available on higher trims. Connectivity Xj Connectivity: Limited to basic antenna and speaker connections. Wj Connectivity: Limited; primarily analog connections, with some models potentially offering early satellite radio integration. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 6 months, whichever comes first (varies...
Optional premium audio systems (Infinity), CD player, AM/FM stereo, available navigation (later models), automatic climate control.
Driver Assistance
Cruise Control:
Available on most trims.
Power Accessories:
Power windows, power door locks, power mirrors available on higher trims.
Connectivity
Xj Connectivity:
Limited to basic antenna and speaker connections.
Wj Connectivity:
Limited; primarily analog connections, with some models potentially offering early satellite radio integration.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 6 months, whichever comes first (varies by engine and oil type).
Air Filter Replacement:
Every 15,000-30,000 miles or annually.
Spark Plug Replacement:
Every 30,000-100,000 miles depending on spark plug type (copper, platinum, iridium).
Coolant Flush:
Every 30,000-60,000 miles or 2-5 years.
Transmission Fluid Service:
Every 30,000-60,000 miles for automatics, often dependent on towing/severe use.
Fluid Specifications
Engine Oil Xj 40:
API SN or SP, SAE 10W-30 or 10W-40 (check owner's manual for specific viscosity).
Engine Oil Wj 47:
API SN or SP, SAE 5W-30 (especially for V8).
Coolant:
Chrysler HOAT (Hybrid Organic Additive Technology) or equivalent, typically Mopar OAT or Pentofrost G12 equivalent.
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Xj Common Issues:
Head gasket failures (pre-2000 4.0L), cracked cylinder heads, rust (especially floor pans, rocker panels, unibody rails), worn sway bar bushings, death wobble (front end alignment/worn components).
Wj Common Issues:
Cooling fan clutch failure, water pump leaks, radiator issues, PIE (Plastic Intake Manifold End) failures on V8, transfer case chain stretch/failure, suspension component wear, power window regulator issues.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Built on Jeep's legendary off-road heritage, known for capability and ruggedness.
Model Evolution
Xj Generation:
1984-2001; Revolutionized the SUV market with unibody construction, offering a balance of off-road prowess and on-road comfort.
Wj Generation:
1999-2004; Introduced independent front suspension for improved on-road handling, larger dimensions, and more powerful V8 engine options.