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Chrysler JR Sebring 2004 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Sebring Year: 2004 Chassis Code: JR 👋 Introduction Market Position Segment: Mid-size coupe and convertible, targeting a broad market seeking style and affordability. Competitive Analysis Competitors: Ford Mustang, Chevrolet Camaro, Toyota Camry Solara, Honda Accord Coupe, Mitsubishi Eclipse, Pontiac G6 (later model). Key Features Body Styles: Available as a coupe and convertible, offering versatility for different consumer preferences. Design: Distinctive styling, particularly the convertible's retractable hardtop option (though not standard on all models). Value Proposition: Offered a compelling combination of style, comfort, and features at a competitive price point. 📋 Manual Details Coverage Areas Coverage: Complete factory service and repair Page Count Pages: Hundreds (specific count not provided, but implies comprehensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Printable (electronic distribution implied) 📖 Manual Coverage Systems Covered Powertrain: Engine, cooling system, fuel system, exhaust system, ignition system, lubrication system, starting system, charging system. Drivetrain: Transmission (automatic), drivetrain components (axles, driveshafts). Chassis: Suspension (front and rear), steering system, brakes (front and rear), wheels and tires. Body And Frame: Body panels, doors, windows, interior trim, bumpers, structural components. Electrical System: Battery, charging system, starting system, lighting, instrumentation, power windows, power locks, comfort systems, audio system, body control module (BCM), powertrain control module (PCM). HVAC System: Heating, Ventilation, and Air Conditioning (HVAC) components, refrigerant system. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication. Diagnosis: Troubleshooting procedures, diagnostic trouble codes (DTCs), wiring diagrams for diagnostic purposes. Repair: Step-by-step repair instructions for all major components and systems, including disassembly, assembly, and adjustment. Overhaul: Complete overhaul procedures for engine and transmission. Specifications: Torque specifications, clearances, diagnostic values, fluid capacities, part numbers. Technical Depth Depth: Comprehensive factory-level detail suitable for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format Format: Digital (likely PDF), optimized for printing individual pages or entire sections. Print Quality Quality: High-resolution, enabling clear reproduction of diagrams, schematics, and text. Binding Type Binding: Not applicable (digital format), but designed for easy printing and binding by the user. Paper Type Paper: Not applicable (digital format), but designed for printing on standard letter or A4 paper. ⚙️ Engine Specifications Primary Engine Engine Code: EER (2.7L V6) Displacement: 2.7 Liters (167 cubic inches) Configuration: V6, SOHC (Single Overhead Camshaft) Bore X Stroke: 3.50 x 3.07 inches (89.0 x 78.0 mm) Compression Ratio: 9.7:1 Horsepower: 189 hp @ 6000 rpm (approximate) Torque: 190 lb-ft @ 4000 rpm (approximate) Optional Engine Engine Code: EDT (3.0L V6 - 24-valve, High Output) Displacement: 3.0 Liters (182 cubic inches) Configuration: V6, DOHC (Double Overhead Camshaft), 24-valve Horsepower: 200 hp @ 6400 rpm (approximate) Torque: 205 lb-ft @ 4000 rpm (approximate) Fuel System System: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded gasoline Cooling System Type: Pressurized liquid cooling system Lubrication System Type: Forced lubrication system with oil pump and filter 🔧 Transmission Standard Type: 4-speed automatic transmission (42LE) Optional Type: Not available (automatic transmission was standard across most trims) Features Gear Ratios: Specific gear ratios detailed within the manual. Fluid Specification Transmission Fluid Type: ATF+4 (Mopar) 📐 Dimensions Exterior Length: Approx. 193.7 inches (Coupe/Convertible) Width: Approx. 71.5 inches Height: Approx. 55.1 inches (Coupe) / 54.6 inches (Convertible) Wheelbase: Approx. 109.7 inches Weights Curb Weight: Approx. 3300-3600 lbs (depending on body style and engine) Gross Vehicle Weight Rating: Specific GVWR detailed within the manual. 🛡️ Safety Features Ratings NHTSA Frontal Driver: 4-star (Good) NHTSA Frontal Passenger: 4-star (Good) IIHS Frontal Offset: Acceptable (as per IIHS testing for the model generation) Active Features ABS: Anti-lock Braking System (ABS) standard on most models. Traction Control: Traction Control System (TCS) available on select models. Passive Features Airbags Front: Driver and front passenger airbags. Airbags Side: Optional front side airbags available on some trims. Seatbelts: 3-point seatbelts with pretensioners. 💡 Technology Features Infotainment Audio System: Optional Infinity speaker systems, AM/FM radio, CD player, and cassette player. Navigation systems were less common. Display: Basic dashboard-mounted display for audio and climate control. Driver Assistance Cruise Control: Standard cruise control functionality. Connectivity Auxiliary Input: Generally not available in 2004; aftermarket solutions or FM modulators were common for auxiliary audio input. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months (depending on driving conditions, refer to manual for specifics). Engine Air Filter: Inspect every 15,000 miles, replace as needed. Replace every 30,000 miles or as per manual. Cabin Air Filter: Inspect every 15,000 miles, replace as needed. Replace every 30,000 miles or as per manual. Spark Plugs: Platinum tipped spark plugs typically have a 100,000-mile interval. Refer to manual for specific type and interval. Transmission Fluid Change: Recommended every 30,000-60,000 miles, depending on driving conditions. Refer to manual for specific procedure and capacity. Fluid Specifications Engine Oil Type: SAE 5W-30 Synthetic (check manual for confirmation and capacity) Coolant Type: Chrysler HOAT (Hybrid...
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Chrysler JR Sebring 2004 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Sebring
Year:
2004
Chassis Code:
JR
👋 Introduction
Market Position
Segment:
Mid-size coupe and convertible, targeting a broad market seeking style and affordability.
Competitive Analysis
Competitors:
Ford Mustang, Chevrolet Camaro, Toyota Camry Solara, Honda Accord Coupe, Mitsubishi Eclipse, Pontiac G6 (later model).
Key Features
Body Styles:
Available as a coupe and convertible, offering versatility for different consumer preferences.
Design:
Distinctive styling, particularly the convertible's retractable hardtop option (though not standard on all models).
Value Proposition:
Offered a compelling combination of style, comfort, and features at a competitive price point.
📋 Manual Details
Coverage Areas
Coverage:
Complete factory service and repair
Page Count
Pages:
Hundreds (specific count not provided, but implies comprehensive)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Printable (electronic distribution implied)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, cooling system, fuel system, exhaust system, ignition system, lubrication system, starting system, charging system.
Drivetrain:
Transmission (automatic), drivetrain components (axles, driveshafts).
Chassis:
Suspension (front and rear), steering system, brakes (front and rear), wheels and tires.
Body And Frame:
Body panels, doors, windows, interior trim, bumpers, structural components.
Electrical System:
Battery, charging system, starting system, lighting, instrumentation, power windows, power locks, comfort systems, audio system, body control module (BCM), powertrain control module (PCM).
HVAC System:
Heating, Ventilation, and Air Conditioning (HVAC) components, refrigerant system.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication.
Diagnosis:
Troubleshooting procedures, diagnostic trouble codes (DTCs), wiring diagrams for diagnostic purposes.
Repair:
Step-by-step repair instructions for all major components and systems, including disassembly, assembly, and adjustment.
Overhaul:
Complete overhaul procedures for engine and transmission.
Specifications:
Torque specifications, clearances, diagnostic values, fluid capacities, part numbers.
Technical Depth
Depth:
Comprehensive factory-level detail suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Format:
Digital (likely PDF), optimized for printing individual pages or entire sections.
Print Quality
Quality:
High-resolution, enabling clear reproduction of diagrams, schematics, and text.
Binding Type
Binding:
Not applicable (digital format), but designed for easy printing and binding by the user.
Paper Type
Paper:
Not applicable (digital format), but designed for printing on standard letter or A4 paper.
⚙️ Engine Specifications
Primary Engine
Engine Code:
EER (2.7L V6)
Displacement:
2.7 Liters (167 cubic inches)
Configuration:
V6, SOHC (Single Overhead Camshaft)
Bore X Stroke:
3.50 x 3.07 inches (89.0 x 78.0 mm)
Compression Ratio:
9.7:1
Horsepower:
189 hp @ 6000 rpm (approximate)
Torque:
190 lb-ft @ 4000 rpm (approximate)
Optional Engine
Engine Code:
EDT (3.0L V6 - 24-valve, High Output)
Displacement:
3.0 Liters (182 cubic inches)
Configuration:
V6, DOHC (Double Overhead Camshaft), 24-valve
Horsepower:
200 hp @ 6400 rpm (approximate)
Torque:
205 lb-ft @ 4000 rpm (approximate)
Fuel System
System:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Cooling System
Type:
Pressurized liquid cooling system
Lubrication System
Type:
Forced lubrication system with oil pump and filter
🔧 Transmission
Standard
Type:
4-speed automatic transmission (42LE)
Optional
Type:
Not available (automatic transmission was standard across most trims)
Features
Gear Ratios:
Specific gear ratios detailed within the manual.
Fluid Specification
Transmission Fluid Type:
ATF+4 (Mopar)
📐 Dimensions
Exterior
Length:
Approx. 193.7 inches (Coupe/Convertible)
Width:
Approx. 71.5 inches
Height:
Approx. 55.1 inches (Coupe) / 54.6 inches (Convertible)
Wheelbase:
Approx. 109.7 inches
Weights
Curb Weight:
Approx. 3300-3600 lbs (depending on body style and engine)
Gross Vehicle Weight Rating:
Specific GVWR detailed within the manual.
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
4-star (Good)
NHTSA Frontal Passenger:
4-star (Good)
IIHS Frontal Offset:
Acceptable (as per IIHS testing for the model generation)
Active Features
ABS:
Anti-lock Braking System (ABS) standard on most models.
Traction Control:
Traction Control System (TCS) available on select models.
Passive Features
Airbags Front:
Driver and front passenger airbags.
Airbags Side:
Optional front side airbags available on some trims.
Seatbelts:
3-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Optional Infinity speaker systems, AM/FM radio, CD player, and cassette player. Navigation systems were less common.
Display:
Basic dashboard-mounted display for audio and climate control.
Driver Assistance
Cruise Control:
Standard cruise control functionality.
Connectivity
Auxiliary Input:
Generally not available in 2004; aftermarket solutions or FM modulators were common for auxiliary audio input.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months (depending on driving conditions, refer to manual for specifics).
Engine Air Filter:
Inspect every 15,000 miles, replace as needed. Replace every 30,000 miles or as per manual.
Cabin Air Filter:
Inspect every 15,000 miles, replace as needed. Replace every 30,000 miles or as per manual.
Spark Plugs:
Platinum tipped spark plugs typically have a 100,000-mile interval. Refer to manual for specific type and interval.
Transmission Fluid Change:
Recommended every 30,000-60,000 miles, depending on driving conditions. Refer to manual for specific procedure and capacity.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic (check manual for confirmation and capacity)
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) coolant, typically pink or orange. Mopar brand recommended.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
ATF+4 (Mopar) or equivalent power steering fluid.
Known Issues
Engine Mounts:
Premature wear and failure of engine mounts can lead to vibration and knocking noises.
Automatic Transmission:
The 42LE transmission can sometimes exhibit harsh shifting or solenoid issues, particularly with higher mileage.
Suspension:
Worn ball joints, tie rod ends, and struts/shocks can lead to clunking noises, poor handling, and uneven tire wear.
Electrical Connectors:
Corrosion or poor connections in various electrical harnesses and grounds can lead to intermittent faults or non-operation of systems.
📚 Vehicle History
Brand Heritage
Marque:
Chrysler: A historic American automobile manufacturer with a long tradition of innovation and style.
Model Evolution
Generation:
Second generation Sebring (JR platform, 2001-2006). This generation represented a significant redesign from the previous Cirrus-based model.
Platform:
Chrysler's JS platform, shared with the Dodge Stratus and later the Chrysler Cirrus sedan in some markets.
Production
Manufacturing Location:
Sterling Heights, Michigan, USA
Model Years Covered:
Focuses specifically on the 2004 model year, which saw minor updates and packaging changes.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Achieved respectable safety ratings from NHTSA and IIHS for its class and era, as detailed in the safety section.
Ratings
Consumer Reports:
Consumer Reports reliability ratings varied by year and component, with some areas showing average or below-average reliability compared to class leaders. The manual provides insights into potential weak points.
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