Chrysler Laser Talon 1990-1991 Workshop Service Repair Manual
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The Chrysler Laser Talon represents the first generation of a sporty compact car, produced for the 1990 and 1991 model years. Developed as part of a joint venture with Mitsubishi Motors, this vehicle shared its platform with popular models like the Mitsubishi Eclipse and Plymouth Laser. The Laser Talon was engineered to compete in the performance-oriented import market, offering distinctive styling and engaging driving dynamics. Notable features included available turbocharged engine options, delivering robust horsepower and torque, alongside front-wheel drive and optional all-wheel drive configurations on select performance variants. This model appealed to enthusiasts seeking a balance of performance, import styling, and value. This comprehensive Workshop Service Repair Manual provides in-depth coverage for the 1990-1991 Chrysler Laser Talon. It details all aspects of the vehicle, including general information, engine mechanical and electrical systems, emission control, fuel, suspension, clutch, manual and automatic transaxle systems, driveshaft/axle, steering, brakes, and body electrical systems. The manual is designed to assist owners, mechanics, and technicians with maintenance procedures, troubleshooting common issues, understanding technical specifications, and performing necessary repairs. With over 500 pages of detailed information, this English-language manual is an essential resource for maintaining and servicing the Laser Talon. 🏷️ Basic Information Identification Make: Chrysler Model: Laser Talon Years Covered: 1990, 1991 Codes Platform Code: DSM (Diamond-Star Motors) Generation Generation Name: First Generation 👋 Introduction Market Position Positioning: The Chrysler Laser Talon was a sporty compact car, developed in partnership with Mitsubishi Motors, aiming to capture the performance and import-enthusiast market in North America. Competitive Analysis Competitors: Competed with vehicles like the Honda Prelude, Toyota Celica, Mazda MX-6, and Ford Probe during its production run. Key Features Performance Variants: Offered both naturally aspirated and turbocharged engine options, with the turbocharged models being particularly desirable for their performance capabilities. Design Heritage: Shared its platform and many components with the Mitsubishi Eclipse and Plymouth Laser, reflecting the Diamond-Star Motors (DSM) joint venture. 📋 Manual Details Coverage Areas Coverage Summary: Covers all aspects of the Chrysler Laser Talon for 1990-1991 model years, including general information, engine mechanical and electrical systems, emission control, fuel system, suspension, clutch, manual and automatic transaxle systems, driveshaft/axle, steering, brakes, interior/exterior body, body electrical systems, and restraint systems. Page Count Estimated Page Count: 500+ Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine construction, cylinder head, block, crankshaft, connecting rods, pistons, camshafts, valve train, lubrication system, cooling system, engine tuning. Engine Electrical: Ignition system, starting system, charging system, engine control module (ECM), sensors, actuators, diagnostic codes. Emission Control: Emission control systems, components, diagnosis, and repair procedures. Fuel System: Fuel injection system, fuel pump, fuel filter, injectors, fuel pressure regulator, fuel tank, lines, diagnosis. Suspension System: Front suspension, rear suspension, shock absorbers, struts, springs, control arms, alignment specifications. Clutch System: Clutch assembly, clutch disc, pressure plate, release bearing, clutch hydraulic system, repair, and adjustment. Manual Transaxle: Manual transaxle components, operation, removal, installation, overhaul, fluid specifications, shift linkage. Automatic Transaxle: Automatic transaxle components, operation, hydraulic control, torque converter, removal, installation, overhaul, fluid specifications, shift control. Driveshaft Axle: CV joints, drive axles, wheel bearings, differential operation. Steering System: Power steering system, steering rack, pump, hoses, tie rods, steering column, alignment. Brake System: Front and rear brakes, disc brakes, brake pads, rotors, calipers, master cylinder, brake lines, ABS (if equipped), parking brake, bleeding procedures. Body Interior Exterior: Body panels, doors, hood, trunk, bumpers, interior trim, seats, glass, seals, weatherstripping. Body Electrical: Lighting system, wipers, horn, power windows, power door locks, mirrors, instrument cluster, audio system, HVAC controls. Restraint System: Seat belts, airbags (if equipped), SRS system components, diagnosis, and repair. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, tire rotations, spark plug replacement, belt inspection and replacement. Troubleshooting: Diagnostic procedures for engine, transmission, electrical, and mechanical systems, including symptom-based troubleshooting guides. Repair: Step-by-step repair procedures for all major vehicle systems, including component removal, overhaul, and installation. Diagnostics: Detailed diagnostic charts, wiring diagrams, and sensor data interpretation for troubleshooting complex issues. Technical Depth Depth Of Coverage: Comprehensive from basic DIY maintenance to in-depth mechanical and electrical system overhauls, suitable for both amateur enthusiasts and professional mechanics. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Fully Printable Zoom Capability: Yes, zoom in/out functionality available. Binding Type Binding: Digital Download (PDF) Paper Type Paper Format: N/A (Digital) Requirements Software Requirements: Adobe PDF Reader, WinZip (for unzipping) Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code And Type: 4G63T 2.0L DOHC Turbocharged Inline-4 (for performance models) Engine Code And Type Naturally Aspirated: 4G63 2.0L SOHC Naturally Aspirated Inline-4 (for base models) Performance Turbo Horsepower Turbo: Approximately 195 hp @ 6000 rpm Torque Turbo: Approximately 203 lb-ft @ 3500 rpm Performance Naturally Aspirated Horsepower Naturally...
The Chrysler Laser Talon represents the first generation of a sporty compact car, produced for the 1990 and 1991 model years. Developed as part of a joint venture with Mitsubishi Motors, this vehicle shared its platform with popular models like the Mitsubishi Eclipse and Plymouth Laser. The Laser Talon was engineered to compete in the performance-oriented import market, offering distinctive styling and engaging driving dynamics. Notable features included available turbocharged engine options, delivering robust horsepower and torque, alongside front-wheel drive and optional all-wheel drive configurations on select performance variants. This model appealed to enthusiasts seeking a balance of performance, import styling, and value.
This comprehensive Workshop Service Repair Manual provides in-depth coverage for the 1990-1991 Chrysler Laser Talon. It details all aspects of the vehicle, including general information, engine mechanical and electrical systems, emission control, fuel, suspension, clutch, manual and automatic transaxle systems, driveshaft/axle, steering, brakes, and body electrical systems. The manual is designed to assist owners, mechanics, and technicians with maintenance procedures, troubleshooting common issues, understanding technical specifications, and performing necessary repairs. With over 500 pages of detailed information, this English-language manual is an essential resource for maintaining and servicing the Laser Talon.
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Laser Talon
Years Covered:
1990, 1991
Codes
Platform Code:
DSM (Diamond-Star Motors)
Generation
Generation Name:
First Generation
👋 Introduction
Market Position
Positioning:
The Chrysler Laser Talon was a sporty compact car, developed in partnership with Mitsubishi Motors, aiming to capture the performance and import-enthusiast market in North America.
Competitive Analysis
Competitors:
Competed with vehicles like the Honda Prelude, Toyota Celica, Mazda MX-6, and Ford Probe during its production run.
Key Features
Performance Variants:
Offered both naturally aspirated and turbocharged engine options, with the turbocharged models being particularly desirable for their performance capabilities.
Design Heritage:
Shared its platform and many components with the Mitsubishi Eclipse and Plymouth Laser, reflecting the Diamond-Star Motors (DSM) joint venture.
📋 Manual Details
Coverage Areas
Coverage Summary:
Covers all aspects of the Chrysler Laser Talon for 1990-1991 model years, including general information, engine mechanical and electrical systems, emission control, fuel system, suspension, clutch, manual and automatic transaxle systems, driveshaft/axle, steering, brakes, interior/exterior body, body electrical systems, and restraint systems.
Lighting system, wipers, horn, power windows, power door locks, mirrors, instrument cluster, audio system, HVAC controls.
Restraint System:
Seat belts, airbags (if equipped), SRS system components, diagnosis, and repair.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and changes, tire rotations, spark plug replacement, belt inspection and replacement.
Troubleshooting:
Diagnostic procedures for engine, transmission, electrical, and mechanical systems, including symptom-based troubleshooting guides.
Repair:
Step-by-step repair procedures for all major vehicle systems, including component removal, overhaul, and installation.
Diagnostics:
Detailed diagnostic charts, wiring diagrams, and sensor data interpretation for troubleshooting complex issues.
Technical Depth
Depth Of Coverage:
Comprehensive from basic DIY maintenance to in-depth mechanical and electrical system overhauls, suitable for both amateur enthusiasts and professional mechanics.
4G63 2.0L SOHC Naturally Aspirated Inline-4 (for base models)
Performance Turbo
Horsepower Turbo:
Approximately 195 hp @ 6000 rpm
Torque Turbo:
Approximately 203 lb-ft @ 3500 rpm
Performance Naturally Aspirated
Horsepower Naturally Aspirated:
Approximately 135 hp @ 6000 rpm
Torque Naturally Aspirated:
Approximately 125 lb-ft @ 3000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline (premium unleaded for turbocharged models)
Engine Management
Engine Control Unit:
ECU (Engine Control Unit) with diagnostic capabilities.
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transaxle
Optional
Transmission Type Optional:
4-Speed Automatic Transaxle
Features
Drivetrain Options:
Front-Wheel Drive (FWD)
AWD Availability:
All-Wheel Drive (AWD) available on select turbocharged models (often designated by 'GSX' or similar trims on the Eclipse/Talon platform).
📐 Dimensions
Exterior
Wheelbase:
Approximately 100.4 inches (2550 mm)
Length:
Approximately 175.2 inches (4450 mm)
Width:
Approximately 69.7 inches (1770 mm)
Height:
Approximately 52.0 inches (1320 mm)
Weights
Curb Weight FWD Manual:
Approx. 2900-3000 lbs (1315-1360 kg)
Curb Weight Turbo AWD:
Approx. 3100-3250 lbs (1406-1474 kg)
🛡️ Safety Features
Ratings
NHTSA Ratings 1990:
Varies by year and specific testing protocols, but generally mid-range for its era.
Active Features
ABS Availability:
Anti-lock Braking System (ABS) was available as an option on some models.
Passive Features
Airbags:
Driver's side airbag typically standard; passenger airbag optional.
Seat Belts:
Front and rear seat belts, with front pretensioners often included.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM stereo with cassette player was common. CD players were optional or aftermarket additions.
Driver Assistance
Cruise Control:
Available on most models.
Connectivity
OBD Ii Compliance:
Not OBD-II compliant; uses older OBD-I diagnostic systems. The manual will detail diagnostic connector locations and procedures.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 - 5,000 miles or 3-6 months, depending on driving conditions. Consult manual for specific recommendations.
Timing Belt Replacement:
For 4G63 engines, timing belt replacement is critical, usually recommended every 60,000 - 90,000 miles. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 10W-30 or 10W-40 recommended. Refer to manual for exact viscosity based on climate.
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Refer to manual for specific Mopar coolant specifications.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 gear oil.
Transmission Fluid Automatic:
Dexron II or equivalent automatic transmission fluid (ATF).
Known Issues
Turbocharger Reliability:
Turbocharged models can be prone to turbo wear or failure if maintenance is neglected, especially oil changes. Overheating can also be an issue.
Rust And Corrosion:
Common for vehicles of this age; inspect wheel wells, rocker panels, and undercarriage for rust.
Suspension Wear:
Bushings, ball joints, and struts can wear over time, affecting ride quality and handling.
Electrical Gremlins:
Older wiring harnesses and connectors can degrade, leading to intermittent electrical issues. The manual's wiring diagrams are crucial for diagnosis.
📚 Vehicle History
Brand Heritage
Chrysler Performance History:
Chrysler historically offered performance-oriented models, but the Laser Talon represented a significant foray into the sport compact segment, leveraging its partnership with Mitsubishi.
Model Evolution
First Generation Introduction:
The first generation DSM platform, including the Chrysler Laser Talon, was introduced for the 1990 model year.
Platform Sharing:
The Chrysler Laser was a rebadged version of the Mitsubishi Eclipse, with the Talon being the Plymouth equivalent, all built on the DSM platform.
Production
Manufacturing Location:
Built at the Diamond-Star Motors plant in Normal, Illinois, USA.
Production Years:
1990-1994 (First Generation)
🏆 Awards & Recognition
Recognitions
Automotive Press Reviews:
Generally received positive reviews for performance and handling, especially the turbocharged models, often praised for their value proposition in the sport compact market.