🏷️ Basic Information Identification Make: Chrysler Model: Neon Years: 2002, 2003, 2004, 2005 Codes Chassis Code: PL 👋 Introduction Market Position Vehicle Segment: Compact car / Economy car. Target Audience: Budget-conscious consumers seeking reliable, practical transportation. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, Nissan Sentra. Key Features Design Philosophy: Penned by François Castaing, aiming for a distinctive, sporty design compared to many competitors of its era. Value Proposition: Affordable pricing, fuel efficiency, spacious interior for its class, and surprisingly capable handling. 📋 Manual Details Coverage Areas General Coverage: Comprehensive repair, service, and maintenance for 2002-2005 Chrysler Neon. Page Count Estimated Page Count: 1500-2000+ pages (typical for comprehensive factory service manuals). Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) - Likely searchable and printable. 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, cooling system, exhaust system, ignition system, starting system, charging system. Transmission Drivetrain: Manual transmission (Getrag NV1500/NV3500), Automatic transmission (41TE/42LE), clutch system, axles, driveshafts, differential. Chassis Suspension Steering: Front suspension (MacPherson strut), rear suspension (multi-link trailing arm), steering system (power rack and pinion), wheel bearings, alignment specifications. Brakes: Front disc brakes, rear drum brakes, anti-lock braking system (ABS), hydraulic system, parking brake. Electrical Electronics: Body control module (BCM), engine control module (ECM), lighting, instrument cluster, power windows, power locks, mirrors, horn, audio system, safety systems (airbags). Climate Control: Heating, ventilation, and air conditioning (HVAC) system, refrigerant handling, system diagnostics. Body Exterior Interior: Body panels, doors, hood, trunk, bumpers, glass, interior trim, seats, upholstery, weatherstripping. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement. Troubleshooting: Diagnostic charts, symptom-based troubleshooting, fault code interpretations (OBD-II). Repair Replacement: Step-by-step instructions for component removal, installation, and overhaul for all major systems. Diagnostics: Detailed diagnostic procedures for engine performance, electrical systems, HVAC, and more. Includes wiring diagrams and component locations. Specifications Data: Torque specifications, fluid capacities, diagnostic values, alignment angles, electrical resistance values. Technical Depth Depth Of Information: Expert level. Covers everything from basic maintenance to complete engine and transmission rebuilds, complex electrical diagnostics, and bodywork repairs. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Text-searchable (assuming OCR has been applied or it's natively digital). Print Quality Printability: High-resolution, suitable for printing individual pages or sections. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: SOHC 2.0L (1996cc) I4 - Sirius / OHC Engine Code Optional: DOHC 2.0L (1996cc) I4 - ACR / DOHC (Performance variants) Performance Sohc Horsepower Sohc: 132 hp @ 5600 rpm Torque Sohc: 130 lb-ft @ 4000 rpm Performance Dohc Horsepower DOHc: 145-150 hp @ 6000-6500 rpm (depending on variant) Torque DOHc: 135-140 lb-ft @ 4800-5000 rpm Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Unleaded gasoline, 87 octane recommended. Engine Management Ignition System: Distributorless Ignition System (DIS) with coil-on-plug or coil pack configuration. 🔧 Transmission Standard Transmission Transmission Type Standard: 5-Speed Manual Transmission (Getrag NV1500/NV3500) Optional Transmission Transmission Type Optional: 4-Speed Automatic Transmission (Chrysler 41TE / 42LE) Features Transmission Fluid Spec Manual: API GL-4 gear oil (e.g., Mopar Manual Transmission Lubricant or equivalent). Transmission Fluid Spec Automatic: ATF+4 (Chrysler Mopar automatic transmission fluid) or compatible DEXRON III/MERCON. Clutch Clutch Type: Dry single plate, diaphragm spring clutch (for manual transmission). 📐 Dimensions Exterior Length: Approx. 174.4 inches (4429 mm) Width: Approx. 67.4 inches (1712 mm) Height: Approx. 54.3 inches (1380 mm) Wheelbase: Approx. 104.4 inches (2652 mm) Interior Passenger Volume: Approx. 96.0 cu ft (2719 L) Cargo Trunk Volume: Approx. 13.0 cu ft (368 L) Weights Curb Weight: Approx. 2700 - 2900 lbs (1225 - 1315 kg) Gross Vehicle Weight Rating: Approx. 3800 - 4000 lbs (1724 - 1814 kg) Wheels Tires Wheel Bolt Pattern: 4x100mm Standard Tire Size: P185/70R14, P195/60R15 (depending on trim level) 🛡️ Safety Features Ratings NHTSA Rollover Rating: 4-star (for coupes) / 4-star (for sedans) in some testing years. IIHS Crash Test Ratings: Generally good frontal impact ratings for its class and era. Active Features ABS: Optional Anti-lock Braking System (ABS) on some trims. Passive Features Airbags: Driver and front passenger airbags standard. Seatbelts: Three-point seat belts for all occupants, pretensioners for front seats. 💡 Technology Features Infotainment Audio System: Standard AM/FM stereo with CD player and optional cassette player. Upgraded Infinity sound system available on some trims. Dashboard Features: Analogue gauges for speedometer, tachometer, fuel level, and coolant temperature. Warning lights for various systems. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Power Accessories: Power windows, power door locks, and power mirrors available on most trims. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months (synthetic blend) or 3,750 miles (conventional oil), whichever comes first. Consult manual...