🏷️ Basic Information Identification Make: Chrysler Model: Neon Year: 2004 Codes Platform Code: PL 👋 Introduction Market Position Segment: Compact Car Target Audience: Budget-conscious consumers seeking affordable transportation. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier. Key Features Body Styles: 2-door coupe, 4-door sedan. Performance Focus: Emphasis on economy and practical performance, with sporty variants available. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: Digital (PDF) Page Count: Approximately 1500-2000 pages (typical for a comprehensive service manual of this era) 📖 Manual Coverage Systems Covered Engine Mechanical: 2.0L DOHC (ECC/EDZ) engine overhaul, diagnostics, timing belt, pistons, rings, bearings, cylinder head, valves, camshafts, crankshaft. Engine Performance: Fuel injection system, ignition system, emissions control systems (EVAP, EGR), engine control module (ECM) diagnostics and programming, sensor testing. Transmission Manual: NV1500 5-speed manual transmission overhaul, clutch replacement, gear ratios, shift linkage adjustments. Transmission Automatic: 41TE 4-speed automatic transmission overhaul, torque converter, valve body, electronic controls, fluid specifications, shift diagnostics. Brakes: Front disc brakes (vented), rear drum brakes, ABS system diagnostics, brake fluid specifications, caliper and wheel cylinder overhaul, parking brake system. Suspension Steering: Front MacPherson strut suspension, rear multi-link suspension, power steering system, steering column, wheel alignment specifications, ball joints, tie rod ends. Electrical Lighting: 12V battery system, charging system (alternator), starting system (starter motor), lighting circuits, fuses, relays, bulbs, exterior and interior lighting diagnostics. Electrical Accessories: Power windows, power locks, power mirrors, horn, wiper system, sunroof (if equipped), instrument cluster, HVAC blower motor, power antenna. Body Chassis: Body panel removal and installation, doors, hood, trunk lid, bumpers, glass replacement, interior trim removal, chassis component torque specifications. HVAC: Air conditioning system (R-134a refrigerant), heater core, evaporator, blower motor, HVAC controls, refrigerant charging procedures, leak detection. Restraint Systems: Airbag system diagnostics, SRS module, seat belt pre-tensioners, airbag sensor locations, troubleshooting. Procedures Included Routine Maintenance: Oil change, filter replacement, tire rotation, fluid level checks, spark plug replacement, air filter replacement, fuel filter replacement. Troubleshooting: Diagnostic charts for common symptoms (e.g., hard starting, poor performance, electrical faults), DTC (Diagnostic Trouble Code) interpretation and resolution. Engine Repair: Complete engine rebuild procedures, cylinder head gasket replacement, piston ring replacement, bearing replacement, timing belt replacement. Transmission Service: Automatic and manual transmission fluid change intervals, filter replacement, seal replacement, internal component repair and overhaul. Brake Service: Brake pad and rotor replacement, brake shoe and drum adjustment, brake line replacement, ABS bleed procedures. Suspension Steering Repair: Strut and shock absorber replacement, control arm bushing replacement, power steering pump replacement, steering rack rebuild. Electrical Diagnostics: Wiring diagrams for all major systems, component testing procedures, circuit troubleshooting, charging system testing, starter testing. HVAC Service: Refrigerant system evacuation and recharge, leak detection, blower motor replacement, heater core replacement, A/C compressor replacement. Body Work: Panel alignment, door hinge adjustment, window regulator replacement, bumper repair and replacement, rust prevention and repair techniques. Technical Depth Depth Level: Comprehensive: Covers everything from basic scheduled maintenance to complete engine and transmission overhauls, including detailed electrical diagnostics and body repair. Diagnostic Tools: Includes guidance on using OBD-II scanners, multimeter usage, and specific Chrysler diagnostic tools or procedures. Torque Specifications: Detailed torque specifications for critical fasteners across all systems. Wiring Diagrams: Comprehensive and system-specific wiring diagrams provided. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text content for quick information retrieval. Printability: Printable pages, allowing for easy use at the workbench. Print Quality Image Resolution: High-resolution diagrams and illustrations for clarity. Text Clarity: Sharp and legible text, ensuring easy reading of instructions and specifications. Binding Type Binding Method: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Primary: EDZ / ECC Engine Type: Inline 4-cylinder Displacement: 2.0 Liters (1996 cc) Valvetrain: DOHC (Double Overhead Camshaft), 16 Valves Performance Horsepower Std: Approx. 132 hp @ 5600 RPM Torque Std: Approx. 130 lb-ft @ 4000 RPM Fuel System Fuel Delivery: Multi-Port Fuel Injection (MPFI) Fuel Type: Unleaded gasoline (87 octane recommended) Engine Management ECM Type: Chrysler NGC (Next Generation Controller) or earlier systems. Cooling System Coolant Type: Chrysler HOAT (Hybrid Organic Acid Technology) Extended Life Antifreeze (Orange) 🔧 Transmission Standard Transmission Type Std: NV1500 5-Speed Manual Optional Transmission Type Opt: 41TE 4-Speed Automatic (with Overdrive) Features Automatic Transmission Control: Electronically controlled with adaptive shift logic. Fluid Specifications Manual Transmission Fluid: API GL-4 SAE 75W-90 Synthetic Gear Oil (e.g., Mopar Manual Transmission Lubricant) Automatic Transmission Fluid: ATF+4 (Automatic Transmission Fluid Type 4) (e.g., Mopar ATF+4) 📐 Dimensions Exterior Length Sedan: Approx. 176.2 inches Width: Approx. 67.4 inches Height Sedan: Approx. 54.8 inches Wheelbase: Approx. 104.4 inches Weights Curb Weight Est Auto: Approx. 2700-2900 lbs Curb Weight Est Manual: Approx. 2600-2800 lbs Cargo Trunk Volume Sedan: Approx. 13.5 cu ft Trunk Volume Coupe: Approx. 12.1 cu ft 🛡️ Safety Features Ratings NHTSA Front Driver Side:...