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Chrysler Neon 2001 Service Repair Workshop Manual

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Basic Information Identification Make: Chrysler Model: Neon Year: 2001 Codes Chassis Code: PL Introduction Market Position Segment: Compact Car Target Audience: Owners seeking to perform their own maintenance and repairs, independent repair shops, DIY enthusiasts. Competitive Analysis Competitors 2001: Ford Focus, Honda Civic, Toyota Corolla, Chevrolet Cavalier, Hyundai Elantra. Key Features Value Proposition: Provides comprehensive, professional-level repair information for the Chrysler Neon, empowering users to maintain and repair their vehicle effectively and economically. Manual Details Coverage Areas Primary Coverage: Service, Repair, and Workshop Regions Covered: Global (mechanics worldwide) Page Count Estimated Pages: Comprehensive (Exact count not specified, implies full workshop manual scope) Manual Type Type: Workshop Manual / Service Repair Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Engine Mechanical: Full coverage including disassembly, inspection, assembly, and torque specifications for engine components. Engine Electrical: Wiring diagrams, component testing, diagnostic procedures for engine control systems. Fuel System: Fuel injection system diagnosis, components (injectors, pump, regulator), pressure testing. Transmission: Service and repair procedures for both manual and automatic transmissions, including fluid types and capacities. Braking System: Disc and drum brake service, hydraulic system diagnostics, ABS system (if equipped) repair. Steering System: Power steering system diagnosis, components, and fluid specifications. Suspension System: Front and rear suspension component replacement, alignment procedures, and specifications. Cooling System: Radiator, water pump, thermostat, and cooling fan service; coolant types and flush procedures. Exhaust System: Catalytic converter, muffler, and pipe service; gasket replacement. HVAC System: Air conditioning system servicing, heater core replacement, blower motor diagnosis. Electrical System: Comprehensive wiring diagrams, lighting systems, power distribution, battery service, charging system. Body And Frame: Body panel repair, door mechanisms, glass replacement, frame straightening data. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug intervals, fluid checks and top-offs. Diagnostic Troubleshooting: Step-by-step troubleshooting guides for common and uncommon issues across all systems. Component Replacement: Detailed instructions for replacing virtually all components, from belts and hoses to major assemblies. Engine Rebuild: Complete engine overhaul procedures, including piston ring installation, bearing clearance, and cylinder head reconditioning. Transmission Overhaul: Detailed steps for disassembling, inspecting, and reassembling automatic and manual transmissions. Brake System Service: Brake pad/shoe replacement, caliper and wheel cylinder servicing, bleeding procedures. Suspension Alignment: Specifications and procedures for front and rear wheel alignment. Electrical Troubleshooting: Using diagnostic tools, interpreting wiring diagrams, testing circuits. Body Repair: Procedures for dent repair, panel replacement, and seam sealing. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to full engine and transmission overhauls, including diagnostic strategies used by professional technicians. Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable (standard for professionally produced PDF manuals) Print Quality Print Readability: Designed for clear viewing and printing of text, diagrams, and illustrations. Binding Type Binding: N/A (Digital PDF download) Paper Type Paper: N/A (Digital PDF download) Engine Specifications Primary Engine Engine Code And Type: SOHC and DOHC variations of the Chrysler 2.0L (122 cu in) 4-cylinder engine. Displacement: 2.0 Liters (1996 cc) Bore X Stroke: 87.2 mm x 83.0 mm (3.43 in x 3.27 in) Compression Ratio: 9.6:1 (typical for SOHC/DOHC) Performance Horsepower Sohc: Approx. 118 hp @ 5500 rpm Torque Sohc: Approx. 131 lb-ft @ 3000 rpm Horsepower DOHc: Approx. 150 hp @ 6000 rpm (for ACR/R/T models) Torque DOHc: Approx. 157 lb-ft @ 4000 rpm (for ACR/R/T models) Fuel System Fuel Delivery: Electronic Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 87 octane recommended (higher for DOHC performance models). Fuel Pump Pressure: Typically 30-45 psi (check manual for exact spec) Transmission Standard Transmission Type: 5-speed Manual Transmission (Getrag or Chrysler design) Optional Transmission Type: 4-speed Automatic Transmission (Chrysler 41TE/42LE) Features Automatic Features: Electronically controlled, lock-up torque converter. Fluid Capacity Manual Transmission Fluid Capacity: Approx. 2.1 quarts (2.0 liters) - check manual for specific fill procedure and type (e.g., Mopar Manual Transmission Lubricant). Automatic Transmission Fluid Capacity: Approx. 7.0 quarts (6.6 liters) for initial fill; requires specific Mopar ATF+4 or equivalent. Dimensions Exterior Length: Approx. 174.4 inches (4430 mm) Width: Approx. 67.4 inches (1712 mm) Height: Approx. 53.7 inches (1364 mm) (coupe) / 54.6 inches (1387 mm) (sedan) Wheelbase: Approx. 104.4 inches (2652 mm) Weights Curb Weight: Approx. 2600-2800 lbs (1180-1270 kg) depending on body style and equipment. Gross Vehicle Weight Rating: Typically around 3600 lbs (1630 kg) - consult VIN plate. Safety Features Ratings NHTSA Front Impact Driver: 4 Stars (for 2001 model) NHTSA Front Impact Passenger: 4 Stars (for 2001 model) IIHS Crash Test Rating: Good (driver's side frontal offset, for models with side airbags; otherwise varied) Active Features ABS: Optional on many trims, standard on higher performance models (e.g., R/T). Traction Control: Rarely available on this generation. Passive Features Airbags: Driver and passenger front airbags standard. Side airbags optional on some models. Seatbelts: 3-point front and rear seatbelts with pretensioners. Technology Features Infotainment Audio System: Factory AM/FM/Cassette or AM/FM/CD player. Premium...
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Chrysler Neon 2001 Service Repair Workshop Manual
Basic Information
Identification
Make: Chrysler
Model: Neon
Year: 2001
Codes
Chassis Code: PL
Introduction
Market Position
Segment: Compact Car
Target Audience: Owners seeking to perform their own maintenance and repairs, independent repair shops, DIY enthusiasts.
Competitive Analysis
Competitors 2001: Ford Focus, Honda Civic, Toyota Corolla, Chevrolet Cavalier, Hyundai Elantra.
Key Features
Value Proposition: Provides comprehensive, professional-level repair information for the Chrysler Neon, empowering users to maintain and repair their vehicle effectively and economically.
Manual Details
Coverage Areas
Primary Coverage: Service, Repair, and Workshop
Regions Covered: Global (mechanics worldwide)
Page Count
Estimated Pages: Comprehensive (Exact count not specified, implies full workshop manual scope)
Manual Type
Type: Workshop Manual / Service Repair Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Engine Mechanical: Full coverage including disassembly, inspection, assembly, and torque specifications for engine components.
Engine Electrical: Wiring diagrams, component testing, diagnostic procedures for engine control systems.
Fuel System: Fuel injection system diagnosis, components (injectors, pump, regulator), pressure testing.
Transmission: Service and repair procedures for both manual and automatic transmissions, including fluid types and capacities.
Braking System: Disc and drum brake service, hydraulic system diagnostics, ABS system (if equipped) repair.
Steering System: Power steering system diagnosis, components, and fluid specifications.
Suspension System: Front and rear suspension component replacement, alignment procedures, and specifications.
Cooling System: Radiator, water pump, thermostat, and cooling fan service; coolant types and flush procedures.
Exhaust System: Catalytic converter, muffler, and pipe service; gasket replacement.
HVAC System: Air conditioning system servicing, heater core replacement, blower motor diagnosis.
Electrical System: Comprehensive wiring diagrams, lighting systems, power distribution, battery service, charging system.
Body And Frame: Body panel repair, door mechanisms, glass replacement, frame straightening data.
Procedures Included
Routine Maintenance: Oil changes, filter replacements, spark plug intervals, fluid checks and top-offs.
Diagnostic Troubleshooting: Step-by-step troubleshooting guides for common and uncommon issues across all systems.
Component Replacement: Detailed instructions for replacing virtually all components, from belts and hoses to major assemblies.
Engine Rebuild: Complete engine overhaul procedures, including piston ring installation, bearing clearance, and cylinder head reconditioning.
Transmission Overhaul: Detailed steps for disassembling, inspecting, and reassembling automatic and manual transmissions.
Brake System Service: Brake pad/shoe replacement, caliper and wheel cylinder servicing, bleeding procedures.
Suspension Alignment: Specifications and procedures for front and rear wheel alignment.
Electrical Troubleshooting: Using diagnostic tools, interpreting wiring diagrams, testing circuits.
Body Repair: Procedures for dent repair, panel replacement, and seam sealing.
Technical Depth
Depth: Comprehensive: Covers everything from basic maintenance to full engine and transmission overhauls, including diagnostic strategies used by professional technicians.
Manual Specifications
File Format
File Type: PDF
Searchability: Likely text-searchable (standard for professionally produced PDF manuals)
Print Quality
Print Readability: Designed for clear viewing and printing of text, diagrams, and illustrations.
Binding Type
Binding: N/A (Digital PDF download)
Paper Type
Paper: N/A (Digital PDF download)
Engine Specifications
Primary Engine
Engine Code And Type: SOHC and DOHC variations of the Chrysler 2.0L (122 cu in) 4-cylinder engine.
Displacement: 2.0 Liters (1996 cc)
Bore X Stroke: 87.2 mm x 83.0 mm (3.43 in x 3.27 in)
Compression Ratio: 9.6:1 (typical for SOHC/DOHC)
Performance
Horsepower Sohc: Approx. 118 hp @ 5500 rpm
Torque Sohc: Approx. 131 lb-ft @ 3000 rpm
Horsepower DOHc: Approx. 150 hp @ 6000 rpm (for ACR/R/T models)
Torque DOHc: Approx. 157 lb-ft @ 4000 rpm (for ACR/R/T models)
Fuel System
Fuel Delivery: Electronic Multi-Port Fuel Injection (MPI)
Fuel Type: Unleaded gasoline, 87 octane recommended (higher for DOHC performance models).
Fuel Pump Pressure: Typically 30-45 psi (check manual for exact spec)
Transmission
Standard
Transmission Type: 5-speed Manual Transmission (Getrag or Chrysler design)
Optional
Transmission Type: 4-speed Automatic Transmission (Chrysler 41TE/42LE)
Features
Automatic Features: Electronically controlled, lock-up torque converter.
Fluid Capacity
Manual Transmission Fluid Capacity: Approx. 2.1 quarts (2.0 liters) - check manual for specific fill procedure and type (e.g., Mopar Manual Transmission Lubricant).
Automatic Transmission Fluid Capacity: Approx. 7.0 quarts (6.6 liters) for initial fill; requires specific Mopar ATF+4 or equivalent.
Dimensions
Exterior
Length: Approx. 174.4 inches (4430 mm)
Width: Approx. 67.4 inches (1712 mm)
Height: Approx. 53.7 inches (1364 mm) (coupe) / 54.6 inches (1387 mm) (sedan)
Wheelbase: Approx. 104.4 inches (2652 mm)
Weights
Curb Weight: Approx. 2600-2800 lbs (1180-1270 kg) depending on body style and equipment.
Gross Vehicle Weight Rating: Typically around 3600 lbs (1630 kg) - consult VIN plate.
Safety Features
Ratings
NHTSA Front Impact Driver: 4 Stars (for 2001 model)
NHTSA Front Impact Passenger: 4 Stars (for 2001 model)
IIHS Crash Test Rating: Good (driver's side frontal offset, for models with side airbags; otherwise varied)
Active Features
ABS: Optional on many trims, standard on higher performance models (e.g., R/T).
Traction Control: Rarely available on this generation.
Passive Features
Airbags: Driver and passenger front airbags standard. Side airbags optional on some models.
Seatbelts: 3-point front and rear seatbelts with pretensioners.
Technology Features
Infotainment
Audio System: Factory AM/FM/Cassette or AM/FM/CD player. Premium Infinity sound system optional on some trims.
Display: Basic digital or analog dashboard displays. No central infotainment screen.
Driver Assistance
Cruise Control: Available on most models.
Connectivity
Connectivity Features: Limited to basic audio inputs (cassette/CD). No USB, Bluetooth, or smartphone integration.
Maintenance
Service Intervals
Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months with synthetic oil, 3,000 miles (5,000 km) or 3 months with conventional oil.
Air Filter Replacement: Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving conditions.
Spark Plug Replacement: Every 30,000-100,000 miles depending on spark plug type (conventional, platinum, iridium).
Coolant Flush: Every 30,000-50,000 miles or 2-3 years.
Transmission Fluid Service: Automatic: Every 30,000-60,000 miles. Manual: Inspect periodically, change at higher mileage (e.g., 100,000 miles) or if experiencing issues.
Fluid Specifications
Engine Oil Type: SAE 5W-30 (check manual for exact viscosity and API service rating).
Coolant Type: Chrysler Long Life Antifreeze/Coolant (blue color) or equivalent HOAT coolant.
Brake Fluid Type: DOT 3 or DOT 4 (refer to manual for precise specification).
Known Issues
Engine Mounts: Can wear prematurely, leading to vibration and clunking noises.
Automatic Transmission: Valve body issues, torque converter shudder, and solenoids can fail over time.
Rear Axle Bearings: Can develop noise or failure, particularly on sedan models.
Oil Leaks: Valve cover gasket and oil pan gasket are common leak points.
Evaporative Emissions System: Canister purge valve or vent solenoid failures are common causes of Check Engine Lights.
Vehicle History
Brand Heritage
Parent Company: Chrysler Corporation (later DaimlerChrysler)
Model Evolution
Generation: Second Generation (1998-2005)
Design Changes 2001: Minor styling updates, interior refinements, and powertrain revisions compared to the previous generation.
Production
Production Years: 1995-2005
Manufacturing Locations: Belvidere, Illinois, USA.
Awards & Recognition
Recognitions
Car And Driver 2001: Listed as one of Car and Driver's 'Ten Best' cars in 1997 and 1998 for its value and performance, though not for 2001 specifically.
Ratings
Fuel Economy: EPA estimates for 2001 models: Approx. 25 MPG city / 33 MPG highway for 2.0L SOHC automatic.
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