The Chrysler Pacifica, introduced for the 2004 model year, represents a stylish and spacious alternative in the full-size crossover SUV and minivan market. Built on the CS platform and produced at the Windsor Assembly Plant, this vehicle was designed to offer a comfortable and refined experience, distinguishing itself with a spacious interior, flexible seating arrangements, and distinctive styling. Notable features include an available all-wheel-drive system and a powerful 3.5-liter V6 SOHC engine producing 205 horsepower and 220 lb-ft of torque, paired with a 4-speed automatic transmission. The Pacifica aimed to blend the utility of an SUV with the comfort and passenger-carrying capabilities of a minivan, making it a versatile choice for families and individuals seeking a premium vehicle. This comprehensive service repair manual provides detailed information for the Chrysler Pacifica, covering the 2004 model year and extending through its production run. It encompasses a wide range of essential areas, including full service repair procedures, detailed maintenance schedules, diagnostic guidance for troubleshooting common issues, and an extensive collection of wiring diagrams. The manual covers all major systems, from the powertrain and chassis to the electrical components and body construction, offering step-by-step instructions for everything from routine oil changes and fluid services to complex component replacement and system overhauls. This resource is designed to empower professional automotive technicians, DIY enthusiasts, and fleet maintenance departments to effectively maintain, diagnose, and repair the Pacifica, ensuring its optimal performance and longevity. 🏷️ Basic Information Identification Make: Chrysler Model: Pacifica Year: 2004 Generation Generation Code: CS Codes Chassis Code: CS 👋 Introduction Market Position Segment: Full-size crossover SUV / Minivan alternative Competitive Analysis Competitors 2004: Ford Freestar, Mercury Monterey, Chevrolet Uplander, Buick Terraza, Pontiac Montana SV6, Honda Odyssey, Toyota Sienna, Kia Sedona, Hyundai Entourage (later models) Key Features Unique Selling Points: Spacious interior, flexible seating, distinctive styling for its class, available AWD, powerful V6 engine. Target Audience Intended User: Professional automotive technicians, DIY enthusiasts, fleet maintenance departments. 📋 Manual Details Coverage Areas Coverage Scope: Full Service Repair, Maintenance, Diagnostics, Wiring Diagrams, Rebuilding, Refurbishing, Restoration Page Count Estimated Page Count: Detailed, likely exceeding 2000 pages based on typical full service manuals for this class of vehicle. Manual Type Type: Full Service Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, Engine control systems (ECM/PCM), Fuel system, Ignition system, Exhaust system, Transmission (automatic), Transfer case (if applicable), Drivetrain components (axles, driveshafts, CV joints) Chassis: Suspension (front and rear), Steering system, Brake system (hydraulic and power assist), Wheels and tires Electrical: Body electrical systems, Lighting, Instrumentation, Audio systems, HVAC electrical controls, Power accessories (windows, locks, seats), Starter and charging system, Electronic control modules (BCM, HVAC module, etc.), Wiring diagrams (comprehensive) Body: Body construction, Exterior trim, Doors, Hood, Liftgate, Bumpers, Interior trim, Seating systems Procedures Included Maintenance Procedures: Scheduled maintenance, Oil and filter changes, Fluid checks and top-offs, Spark plug replacement, Air filter replacement, Coolant system service, Brake fluid flush, Transmission fluid service, Differential fluid service Repair Procedures: Engine component replacement (e.g., gaskets, belts, hoses, water pump, alternator), Transmission repair and overhaul, Brake component replacement (pads, rotors, calipers), Suspension component replacement (shocks, struts, ball joints), Steering component replacement (tie rods, power steering pump), Electrical component diagnostics and replacement, Body panel repair and replacement Diagnostic Procedures: Troubleshooting guides for common symptoms, Diagnostic trouble code (DTC) interpretation, Powertrain control module (PCM) diagnostics, ABS diagnostics, Airbag system diagnostics, HVAC system diagnostics Technical Depth Depth Of Coverage: Comprehensive; covers basic maintenance to advanced diagnostics and complete component rebuilds. Targets professional technicians but provides sufficient detail for DIY mechanics. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable (all pages) Binding Type Binding: Digital download, can be printed and bound by user. Paper Type Paper Type: Not applicable (digital format) Software Requirements Software: Adobe PDF Reader, WinRAR (for potential archive extraction) Compatibility Operating Systems: All versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code: EHR (3.5L V6 SOHC) Displacement: 3.5 Liters (214 cubic inches) Configuration: V6 Valve Train: SOHC (Single Overhead Camshaft) Bore X Stroke: 96.0 mm x 81.0 mm (approximate) Compression Ratio: 9.6:1 (approximate) Horsepower: 205 hp @ 5600 rpm Torque: 220 lb-ft @ 3400 rpm Performance Fuel Type: Unleaded Gasoline Fuel System Induction: Sequential Multi-Port Fuel Injection (MPI) Engine Management ECM Type: Chrysler NGC (Next Generation Controller) 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transmission Code: 41TE / 42LE (depending on AWD/FWD configuration) Features Overdrive: Yes (4th gear) Torque Converter: Lock-up torque converter Fluid Type Atf Specification: ATF+4 (Chrysler Mopar) 📐 Dimensions Exterior Length: 201.4 inches Width: 76.0 inches Height: 65.1 inches Wheelbase: 119.3 inches Front Track: 64.0 inches Rear Track: 63.9 inches Weights Curb Weight: 4,175 - 4,517 lbs (depending on configuration) Gross Vehicle Weight Rating: 5,625 lbs (approximate) Cargo Cargo Volume Behind 3Rd Row: 13.5 cubic feet...
The Chrysler Pacifica, introduced for the 2004 model year, represents a stylish and spacious alternative in the full-size crossover SUV and minivan market. Built on the CS platform and produced at the Windsor Assembly Plant, this vehicle was designed to offer a comfortable and refined experience, distinguishing itself with a spacious interior, flexible seating arrangements, and distinctive styling. Notable features include an available all-wheel-drive system and a powerful 3.5-liter V6 SOHC engine producing 205 horsepower and 220 lb-ft of torque, paired with a 4-speed automatic transmission. The Pacifica aimed to blend the utility of an SUV with the comfort and passenger-carrying capabilities of a minivan, making it a versatile choice for families and individuals seeking a premium vehicle.
This comprehensive service repair manual provides detailed information for the Chrysler Pacifica, covering the 2004 model year and extending through its production run. It encompasses a wide range of essential areas, including full service repair procedures, detailed maintenance schedules, diagnostic guidance for troubleshooting common issues, and an extensive collection of wiring diagrams. The manual covers all major systems, from the powertrain and chassis to the electrical components and body construction, offering step-by-step instructions for everything from routine oil changes and fluid services to complex component replacement and system overhauls. This resource is designed to empower professional automotive technicians, DIY enthusiasts, and fleet maintenance departments to effectively maintain, diagnose, and repair the Pacifica, ensuring its optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Pacifica
Year:
2004
Generation
Generation Code:
CS
Codes
Chassis Code:
CS
👋 Introduction
Market Position
Segment:
Full-size crossover SUV / Minivan alternative
Competitive Analysis
Competitors 2004:
Ford Freestar, Mercury Monterey, Chevrolet Uplander, Buick Terraza, Pontiac Montana SV6, Honda Odyssey, Toyota Sienna, Kia Sedona, Hyundai Entourage (later models)
Key Features
Unique Selling Points:
Spacious interior, flexible seating, distinctive styling for its class, available AWD, powerful V6 engine.
Target Audience
Intended User:
Professional automotive technicians, DIY enthusiasts, fleet maintenance departments.
📋 Manual Details
Coverage Areas
Coverage Scope:
Full Service Repair, Maintenance, Diagnostics, Wiring Diagrams, Rebuilding, Refurbishing, Restoration
Page Count
Estimated Page Count:
Detailed, likely exceeding 2000 pages based on typical full service manuals for this class of vehicle.
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, Engine control systems (ECM/PCM), Fuel system, Ignition system, Exhaust system, Transmission (automatic), Transfer case (if applicable), Drivetrain components (axles, driveshafts, CV joints)
Chassis:
Suspension (front and rear), Steering system, Brake system (hydraulic and power assist), Wheels and tires
Electrical:
Body electrical systems, Lighting, Instrumentation, Audio systems, HVAC electrical controls, Power accessories (windows, locks, seats), Starter and charging system, Electronic control modules (BCM, HVAC module, etc.), Wiring diagrams (comprehensive)
Body:
Body construction, Exterior trim, Doors, Hood, Liftgate, Bumpers, Interior trim, Seating systems
Procedures Included
Maintenance Procedures:
Scheduled maintenance, Oil and filter changes, Fluid checks and top-offs, Spark plug replacement, Air filter replacement, Coolant system service, Brake fluid flush, Transmission fluid service, Differential fluid service
Repair Procedures:
Engine component replacement (e.g., gaskets, belts, hoses, water pump, alternator), Transmission repair and overhaul, Brake component replacement (pads, rotors, calipers), Suspension component replacement (shocks, struts, ball joints), Steering component replacement (tie rods, power steering pump), Electrical component diagnostics and replacement, Body panel repair and replacement
Diagnostic Procedures:
Troubleshooting guides for common symptoms, Diagnostic trouble code (DTC) interpretation, Powertrain control module (PCM) diagnostics, ABS diagnostics, Airbag system diagnostics, HVAC system diagnostics
Technical Depth
Depth Of Coverage:
Comprehensive; covers basic maintenance to advanced diagnostics and complete component rebuilds. Targets professional technicians but provides sufficient detail for DIY mechanics.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable (all pages)
Binding Type
Binding:
Digital download, can be printed and bound by user.
Paper Type
Paper Type:
Not applicable (digital format)
Software Requirements
Software:
Adobe PDF Reader, WinRAR (for potential archive extraction)
Compatibility
Operating Systems:
All versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code:
EHR (3.5L V6 SOHC)
Displacement:
3.5 Liters (214 cubic inches)
Configuration:
V6
Valve Train:
SOHC (Single Overhead Camshaft)
Bore X Stroke:
96.0 mm x 81.0 mm (approximate)
Compression Ratio:
9.6:1 (approximate)
Horsepower:
205 hp @ 5600 rpm
Torque:
220 lb-ft @ 3400 rpm
Performance
Fuel Type:
Unleaded Gasoline
Fuel System
Induction:
Sequential Multi-Port Fuel Injection (MPI)
Engine Management
ECM Type:
Chrysler NGC (Next Generation Controller)
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic
Transmission Code:
41TE / 42LE (depending on AWD/FWD configuration)
Features
Overdrive:
Yes (4th gear)
Torque Converter:
Lock-up torque converter
Fluid Type
Atf Specification:
ATF+4 (Chrysler Mopar)
📐 Dimensions
Exterior
Length:
201.4 inches
Width:
76.0 inches
Height:
65.1 inches
Wheelbase:
119.3 inches
Front Track:
64.0 inches
Rear Track:
63.9 inches
Weights
Curb Weight:
4,175 - 4,517 lbs (depending on configuration)
Gross Vehicle Weight Rating:
5,625 lbs (approximate)
Cargo
Cargo Volume Behind 3Rd Row:
13.5 cubic feet
Cargo Volume Behind 2Nd Row:
48.1 cubic feet
Cargo Volume Behind 1St Row:
92.7 cubic feet
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4 Stars (2004 model year)
NHTSA Front Impact Passenger:
4 Stars (2004 model year)
NHTSA Side Impact Front Seat:
5 Stars (2004 model year)
NHTSA Side Impact Rear Seat:
5 Stars (2004 model year)
IIHS Moderate Overlap Frontal Offset:
Good (2004 model year)
IIHS Side Impact:
Good (2004 model year)
Active Features
ABS:
Standard
Traction Control:
Available
Electronic Stability Control:
Not available on 2004 models
Passive Features
Airbags Front:
Standard advanced multi-stage driver and front passenger airbags
Airbags Side:
Available front side-impact airbags, Available full-length side curtain airbags
Seatbelts:
3-point seatbelts for all seating positions, pretensioners and load limiters for front seats
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional CD/MP3 changer, optional Sirius satellite radio. Available premium audio systems (e.g., Infinity).
Navigation:
Optional DVD-based navigation system.
Driver Assistance
Parking Assist:
Optional rear parking assist system (ParkSense).
Connectivity
Hands Free Calling:
Optional Uconnect system (availability may vary by trim and options).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (under normal driving conditions), Every 3,750 miles or 3 months (under severe driving conditions). Check manual for specific recommendations.
Tire Rotation Interval:
Every 7,500 miles
Transmission Fluid Change Interval:
Consult manual, typically around 60,000-100,000 miles depending on driving conditions. Fluid and filter service recommended.
Coolant Change Interval:
Initial change at 100,000 miles, then every 50,000 miles thereafter. Use correct HOAT coolant.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 Synthetic API Certified. Check manual for exact capacity.
Brake Fluid Specification:
DOT 3
Power Steering Fluid Specification:
Chrysler MS-5901 (or equivalent Pentosin CHF 11S/CHF 202)
Known Issues
Common Problems:
CV Axle wear/failure, Suspension component wear (ball joints, control arms), Transmission solenoid issues (especially in earlier models), HVAC system blower motor resistor failures, Door lock actuator failures, Power window motor failures, Oil cooler line leaks (on some engines), Oil pan gasket leaks.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler has a long history of producing comfortable, spacious, and innovative vehicles, particularly in the minivan and luxury segments.
Model Evolution
Pacifica Introduction:
The Chrysler Pacifica was introduced for the 2004 model year, designed as a premium, stylish alternative to traditional minivans and a more refined option in the SUV market. It was based on the Chrysler CS platform.
Production
Manufacturing Plant:
Windsor Assembly Plant, Windsor, Ontario, Canada
Production Years:
2004-2008
🏆 Awards & Recognition
Recognitions
Design Awards:
The Pacifica was often praised for its distinctive styling, often winning accolades for its design in comparison to conventional minivans.
Ratings
Consumer Reports Ratings:
Consumer Reports ratings varied, with some models showing average to below-average reliability in certain areas, particularly related to transmission and electronics. This manual is crucial for addressing these potential issues.