2005 Chrysler RG Town and Country Caravan Service Repair Manual
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🏷️ Basic Information Identification Make: Chrysler Model: Town & Country Model Variant: Caravan (RG Platform) Year: 2005 Codes Platform Code: RG 👋 Introduction Market Position Segment: Minivan Target Audience: DIY enthusiasts, independent repair shops, owners seeking in-depth vehicle knowledge. Competitive Analysis Competitors 2005: Honda Odyssey, Toyota Sienna, Ford Freestar, Mercury Monterey, Kia Sedona, Hyundai Entourage. Key Features Value Proposition: Empowers owners to perform DIY repairs and maintenance, saving on labor costs and providing a deeper understanding of their vehicle. Manual Advantage: Provides detailed, factory-level instructions often missing in generic online resources, including specific torque values and diagnostic procedures. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Vehicle Coverage: 2005 Chrysler RG Town and Country Caravan Page Count Estimated Page Count: Varies by specific publication, but typically 1000+ pages for comprehensive factory manuals. Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: Engine Mechanical, Engine Control Systems, Fuel System, Ignition System, Exhaust System, Emissions Control Transmission Drivetrain: Automatic Transaxle, Differential, Driveline Components, Axles Brakes: Hydraulic Brakes, ABS (Anti-lock Braking System), Parking Brake Suspension Steering: Front Suspension, Rear Suspension, Steering System Components Electrical Electronic: Power Distribution, Lighting, Horn, Wipers/Washers, Instrument Cluster, Audio System, Chime/Buzzer, Electronic Control Modules (ECMs), Navigation/Telecommunication, Vehicle Theft Security, Speed Control, Restraints (Airbags) Body Chassis: Frame, Bumpers, Body Panels, Doors, Glass, Interior Trim HVAC: Heating, Ventilation, and Air Conditioning (HVAC) System Procedures Included Maintenance: Lubrication, Fluid Changes, Filter Replacements, Belts, Hoses, Spark Plugs Diagnostics: Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Wiring Diagrams for Diagnosis Repair: Component Removal and Installation, Sub-assembly Overhaul, Adjustments Special Procedures: Engine Removal/Installation, Transmission Overhaul, Airbag System Service, Brake System Bleeding Technical Depth Depth: Comprehensive Workshop Procedures, Step-by-Step Diagrams, Detailed Specifications 📊 Manual Specifications File Format Compatibility: All Versions of Windows & Mac Reader Requirement: Adobe PDF Reader Print Quality Quality: High-resolution digital reproduction, suitable for printing specific sections or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type 1: 3.3L (3301cc) V6 OHV (EGA - High Output) Horsepower 1: Approx. 180-185 hp @ 5000-5200 rpm Torque 1: Approx. 210-215 lb-ft @ 3000-3400 rpm Bore Stroke 1: 96.0 mm x 76.4 mm Compression Ratio 1: 9.3:1 Engine Type 2 Engine Type 2: 3.8L (3778cc) V6 OHV (LSM - Standard on some trims/markets) Horsepower 2: Approx. 200-205 hp @ 5000 rpm Torque 2: Approx. 230-235 lb-ft @ 3000-3400 rpm Bore Stroke 2: 96.0 mm x 86.0 mm Compression Ratio 2: 9.3:1 Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: 87 Octane Unleaded Gasoline 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transaxle (41TE / 42LE based) Optional Optional Transmission: N/A for 2005 RG model. Features Transmission Control: Electronic Control Unit (ECU) with torque converter lock-up clutch. 📐 Dimensions Exterior Wheelbase: Approx. 119.3 inches (3030 mm) Length: Approx. 197.7 inches (5022 mm) Width: Approx. 78.4 inches (1991 mm) Height: Approx. 68.9 inches (1750 mm) Cargo Max Cargo Volume: Approx. 140.1 cu ft (with rear seats removed) Weights Curb Weight: Approx. 4300 - 4600 lbs (depending on configuration) 🛡️ Safety Features Ratings NHTSA Front Crash Rating: 4 Stars (Driver), 4 Stars (Passenger) - Varies slightly by exact test configuration. IIHS Side Impact Rating: Good (for comparable model years) Active Features ABS: Standard on all models Traction Control: Available on some models/trims Passive Features Airbags Front: Driver and Passenger Frontal Airbags Airbags Side: Optional Side Curtain Airbags (for all three rows) Seat Belts: 3-point height-adjustable seat belts in all seating positions, front seat belt pretensioners. 💡 Technology Features Infotainment Audio System: Factory AM/FM Stereo with CD player, optional cassette, and premium Infinity speaker systems. Navigation: Optional factory navigation system available on higher trims. Driver Assistance Cruise Control: Standard Speed Control Parking Assist: Optional rear park assist sensors available on some models. Connectivity Rear Entertainment: Optional rear-seat video entertainment system (DVD player and screen) available. Keyless Entry: Standard remote keyless entry system. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type. Refer to manual for precise recommendations based on oil quality (e.g., synthetic blend vs. conventional). Air Filter Replacement: Check every 15,000 miles, replace as needed. Typically every 30,000 miles. Spark Plug Replacement: Typically every 100,000 miles for platinum or iridium plugs (check specific plug type). Transmission Fluid Change: Every 30,000-60,000 miles or as per severe service schedule. Check manual for specific fluid type and procedure. Fluid Specifications Engine Oil Spec: SAE 5W-30 Synthetic Blend or Full Synthetic (API Certified) - Refer to manual for precise viscosity and API service classification. Coolant Spec: Chrysler HOAT (Hybrid Organic Additive Technology) Coolant - Mopar OAT is acceptable for top-off, but a full flush with HOAT is recommended for consistent performance. Transmission Fluid...
High-resolution digital reproduction, suitable for printing specific sections or the entire manual.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type 1:
3.3L (3301cc) V6 OHV (EGA - High Output)
Horsepower 1:
Approx. 180-185 hp @ 5000-5200 rpm
Torque 1:
Approx. 210-215 lb-ft @ 3000-3400 rpm
Bore Stroke 1:
96.0 mm x 76.4 mm
Compression Ratio 1:
9.3:1
Engine Type 2
Engine Type 2:
3.8L (3778cc) V6 OHV (LSM - Standard on some trims/markets)
Horsepower 2:
Approx. 200-205 hp @ 5000 rpm
Torque 2:
Approx. 230-235 lb-ft @ 3000-3400 rpm
Bore Stroke 2:
96.0 mm x 86.0 mm
Compression Ratio 2:
9.3:1
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
87 Octane Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic Transaxle (41TE / 42LE based)
Optional
Optional Transmission:
N/A for 2005 RG model.
Features
Transmission Control:
Electronic Control Unit (ECU) with torque converter lock-up clutch.
📐 Dimensions
Exterior
Wheelbase:
Approx. 119.3 inches (3030 mm)
Length:
Approx. 197.7 inches (5022 mm)
Width:
Approx. 78.4 inches (1991 mm)
Height:
Approx. 68.9 inches (1750 mm)
Cargo
Max Cargo Volume:
Approx. 140.1 cu ft (with rear seats removed)
Weights
Curb Weight:
Approx. 4300 - 4600 lbs (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Front Crash Rating:
4 Stars (Driver), 4 Stars (Passenger) - Varies slightly by exact test configuration.
IIHS Side Impact Rating:
Good (for comparable model years)
Active Features
ABS:
Standard on all models
Traction Control:
Available on some models/trims
Passive Features
Airbags Front:
Driver and Passenger Frontal Airbags
Airbags Side:
Optional Side Curtain Airbags (for all three rows)
Seat Belts:
3-point height-adjustable seat belts in all seating positions, front seat belt pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM Stereo with CD player, optional cassette, and premium Infinity speaker systems.
Navigation:
Optional factory navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard Speed Control
Parking Assist:
Optional rear park assist sensors available on some models.
Connectivity
Rear Entertainment:
Optional rear-seat video entertainment system (DVD player and screen) available.
Keyless Entry:
Standard remote keyless entry system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type. Refer to manual for precise recommendations based on oil quality (e.g., synthetic blend vs. conventional).
Air Filter Replacement:
Check every 15,000 miles, replace as needed. Typically every 30,000 miles.
Spark Plug Replacement:
Typically every 100,000 miles for platinum or iridium plugs (check specific plug type).
Transmission Fluid Change:
Every 30,000-60,000 miles or as per severe service schedule. Check manual for specific fluid type and procedure.
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 Synthetic Blend or Full Synthetic (API Certified) - Refer to manual for precise viscosity and API service classification.
Coolant Spec:
Chrysler HOAT (Hybrid Organic Additive Technology) Coolant - Mopar OAT is acceptable for top-off, but a full flush with HOAT is recommended for consistent performance.
Transmission Fluid Spec:
ATF+4 (Automatic Transmission Fluid Type 4) - Mopar or equivalent approved fluid.
Brake Fluid Spec:
DOT 3 or DOT 4 Hydraulic Brake Fluid
Power Steering Fluid Spec:
ATF+4 (Automatic Transmission Fluid Type 4) - Refer to manual for confirmation.
Known Issues
Common Issue 1:
Interior trim rattle and squeaks.
Common Issue 2:
Power sliding door malfunctions (motors, cables, sensors).
Common Issue 3:
Transmission issues, particularly with solenoid packs and torque converter lock-up clutch on higher mileage vehicles.
Common Issue 4:
Water pump leaks or bearing noise.
Common Issue 5:
Rear climate control failure (blend door actuator issues).
📚 Vehicle History
Brand Heritage
Brand Focus:
Chrysler has a long history of innovation in family vehicles and the minivan segment.
Model Evolution
Minivan Lineage:
The Town & Country is the luxury variant of the Dodge Grand Caravan and Chrysler Voyager/Caravan, originating from the first purpose-built minivan.
Production
Rg Generation Years:
2001-2007
Manufacturing Plant:
Windsor Assembly Plant, Windsor, Ontario, Canada.
🏆 Awards & Recognition
Recognitions
Initial Recognition:
The Chrysler Town & Country has historically been a strong performer in minivan segment awards and consumer satisfaction surveys, particularly for its utility and family-friendly features.