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2002 Chrysler Sebring Service and Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Sebring Year: 2002 Body Styles Covered: Sedan, Coupe, Convertible Codes Chassis Codes: JR41 (Sedan), JX27 (Coupe), JX37 (Convertible) 👋 Introduction Market Position Segment: Mid-size sedan/coupe/convertible Competitive Analysis Competitors: Ford Taurus, Chevrolet Malibu, Toyota Camry, Honda Accord Key Features Design Philosophy: American styling with European influence (shared platform with Mitsubishi Eclipse/Galant) Powertrain Options: Focus on accessible V6 power and comfortable cruising Target Demographic: Families, individuals seeking stylish and comfortable transportation 📋 Manual Details Coverage Areas Full A Z Repair Coverage: Yes Vehicle Specific: Yes Target Audience: Professional Technicians (Dealership Equivalent) Page Count Estimated Pages: 1500+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Printed 📖 Manual Coverage Systems Covered Engine Mechanical: 2.7L V6 (EER), 2.4L 4-Cylinder (ED1) Engine Performance: Fuel injection, ignition, emissions control, cooling, lubrication Transmission: 4-Speed Automatic (41TE, 42LE) Drivetrain: Front-wheel drive (FWD), drive axles, differential Brakes: Front disc, rear drum/disc, ABS, parking brake Suspension Steering: Front MacPherson strut, rear independent multilink, power steering system Body Frame: Body construction, sheet metal repair, corrosion protection Electrical System: Battery, charging, starting, lighting, accessories, fuses, relays HVAC: Heating, ventilation, air conditioning system diagnosis and repair Interior: Trim removal/installation, seats, airbags Chassis Electrical: Instrument panel, power windows, door locks, mirrors, convertible top controls Diagnostic Troubleshooting: Procedures for diagnosing faults using scan tools and test equipment Procedures Included Routine Maintenance: Oil changes, fluid checks, filter replacements, tune-ups Component Removal Installation: Engine, transmission, suspension, brakes, starter, alternator, etc. Troubleshooting Guides: Step-by-step diagnostic procedures for common and uncommon faults Wiring Diagrams: Detailed electrical schematics for all systems Specifications Torques: All critical torque values for engine, chassis, and driveline components Rebuilding Procedures: Engine and transmission rebuilding steps Air Conditioning Service: Refrigerant handling, system evacuation and recharge Airbag System Service: Proper procedures for handling and replacing airbag components Convertible Top Service: Hydraulic and mechanical systems for convertible top operation Technical Depth Depth: Comprehensive (from basic maintenance to complete overhaul) Diagnostic Tools Required: OEM or equivalent diagnostic scan tools (e.g., DRB III) 📊 Manual Specifications File Format Format: Printed Book Print Quality Quality: High-quality printing, clear diagrams and text Binding Type Binding: Sturdy, lay-flat binding for workshop use Paper Type Paper Quality: Durable, coated paper to withstand workshop conditions ⚙️ Engine Specifications Primary Engine Engine 1: 2.7L V6 (EER) Engine 1 Displacement: 2736 cc Engine 1 Horsepower: 200 hp @ 6400 rpm Engine 1 Torque: 190 lb-ft @ 4000 rpm Optional Engine Engine 2: 2.4L 4-Cylinder (ED1) Engine 2 Displacement: 2378 cc Engine 2 Horsepower: 150 hp @ 5700 rpm Engine 2 Torque: 159 lb-ft @ 4000 rpm Performance Fuel Delivery: Multi-point fuel injection (MPI) Ignition System: Distributorless Ignition System (DIS) Fuel System Fuel Type: Unleaded gasoline, 87 octane minimum Fuel Tank Capacity: 16.0 gallons (approx.) 🔧 Transmission Standard Transmission Type: 4-speed automatic Transmission Code V6: 42LE Transmission Code 4Cyl: 41TE Optional Manual Transmission: Not widely available for 2002 model year Features Transmission Fluid Type: ATF+4 (Mopar) Transmission Fluid Capacity: Approx. 7.5 quarts (dry fill) 📐 Dimensions Exterior Length Sedan: 193.7 inches Width Sedan: 70.2 inches Height Sedan: 55.7 inches Wheelbase: 109.7 inches Track Width Front: 60.8 inches Track Width Rear: 60.6 inches Interior Front Headroom: 39.2 inches Rear Headroom: 37.5 inches Front Legroom: 42.7 inches Rear Legroom: 33.8 inches Cargo Trunk Volume Sedan: 15.0 cubic feet Trunk Volume Coupe: 12.4 cubic feet Weights Curb Weight Sedan 4Cyl: 3195 lbs Curb Weight Sedan V6: 3330 lbs Wheel Size: 15-inch or 16-inch alloy wheels Tire Size Base: P205/65R15 Tire Size Optional: P215/55R16 Bolt Pattern: 5x114.3 mm (5x4.5 inches) 🛡️ Safety Features Ratings NHTSA Front Driver Impact: ★★★★☆ (4/5 stars) NHTSA Front Passenger Impact: ★★★★☆ (4/5 stars) IIHS Frontal Offset: Good Active Features ABS: Standard on all models Traction Control: Available on some trims Passive Features Airbags Front: Driver and passenger front airbags Airbags Side: Optional front side-impact airbags Seatbelts: Three-point front and rear seatbelts, pre-tensioners 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player, optional premium audio system Display: Analog gauges, digital odometer, climate control display Driver Assistance Cruise Control: Standard Connectivity Auxiliary Input: Not standard, aftermarket solutions may be available 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months (synthetic oil recommended) Engine Air Filter: Inspect every 15,000 miles, replace as needed Cabin Air Filter: Replace every 15,000-30,000 miles Transmission Fluid Change: Check every 30,000 miles, change every 60,000-100,000 miles (depending on driving conditions) Spark Plugs: Replace at 100,000 miles (long-life iridium plugs) Coolant Flush: Replace every 5 years or 100,000 miles Fluid Specifications Engine Oil Type: SAE 5W-30 (API certified, synthetic blend or full synthetic recommended) Engine Oil Capacity: 4.5 quarts (V6), 4.0 quarts (4-Cyl) Coolant Type: Mopar OAT (Orange) Antifreeze/Coolant, 50/50 mix Brake Fluid Type: DOT 3 Known Issues Engine Mounts: Premature wear and failure leading to vibration Transmission Solenoids:...
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2002 Chrysler Sebring Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Sebring
Year:
2002
Body Styles Covered:
Sedan, Coupe, Convertible
Codes
Chassis Codes:
JR41 (Sedan), JX27 (Coupe), JX37 (Convertible)
👋 Introduction
Market Position
Segment:
Mid-size sedan/coupe/convertible
Competitive Analysis
Competitors:
Ford Taurus, Chevrolet Malibu, Toyota Camry, Honda Accord
Key Features
Design Philosophy:
American styling with European influence (shared platform with Mitsubishi Eclipse/Galant)
Powertrain Options:
Focus on accessible V6 power and comfortable cruising
Target Demographic:
Families, individuals seeking stylish and comfortable transportation
📋 Manual Details
Coverage Areas
Full A Z Repair Coverage:
Yes
Vehicle Specific:
Yes
Target Audience:
Professional Technicians (Dealership Equivalent)
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Printed
📖 Manual Coverage
Systems Covered
Engine Mechanical:
2.7L V6 (EER), 2.4L 4-Cylinder (ED1)
Engine Performance:
Fuel injection, ignition, emissions control, cooling, lubrication
Transmission:
4-Speed Automatic (41TE, 42LE)
Drivetrain:
Front-wheel drive (FWD), drive axles, differential
Brakes:
Front disc, rear drum/disc, ABS, parking brake
Suspension Steering:
Front MacPherson strut, rear independent multilink, power steering system
Body Frame:
Body construction, sheet metal repair, corrosion protection
Electrical System:
Battery, charging, starting, lighting, accessories, fuses, relays
HVAC:
Heating, ventilation, air conditioning system diagnosis and repair
Interior:
Trim removal/installation, seats, airbags
Chassis Electrical:
Instrument panel, power windows, door locks, mirrors, convertible top controls
Diagnostic Troubleshooting:
Procedures for diagnosing faults using scan tools and test equipment
Procedures Included
Routine Maintenance:
Oil changes, fluid checks, filter replacements, tune-ups
Component Removal Installation:
Engine, transmission, suspension, brakes, starter, alternator, etc.
Troubleshooting Guides:
Step-by-step diagnostic procedures for common and uncommon faults
Wiring Diagrams:
Detailed electrical schematics for all systems
Specifications Torques:
All critical torque values for engine, chassis, and driveline components
Rebuilding Procedures:
Engine and transmission rebuilding steps
Air Conditioning Service:
Refrigerant handling, system evacuation and recharge
Airbag System Service:
Proper procedures for handling and replacing airbag components
Convertible Top Service:
Hydraulic and mechanical systems for convertible top operation
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete overhaul)
Diagnostic Tools Required:
OEM or equivalent diagnostic scan tools (e.g., DRB III)
📊 Manual Specifications
File Format
Format:
Printed Book
Print Quality
Quality:
High-quality printing, clear diagrams and text
Binding Type
Binding:
Sturdy, lay-flat binding for workshop use
Paper Type
Paper Quality:
Durable, coated paper to withstand workshop conditions
⚙️ Engine Specifications
Primary Engine
Engine 1:
2.7L V6 (EER)
Engine 1 Displacement:
2736 cc
Engine 1 Horsepower:
200 hp @ 6400 rpm
Engine 1 Torque:
190 lb-ft @ 4000 rpm
Optional Engine
Engine 2:
2.4L 4-Cylinder (ED1)
Engine 2 Displacement:
2378 cc
Engine 2 Horsepower:
150 hp @ 5700 rpm
Engine 2 Torque:
159 lb-ft @ 4000 rpm
Performance
Fuel Delivery:
Multi-point fuel injection (MPI)
Ignition System:
Distributorless Ignition System (DIS)
Fuel System
Fuel Type:
Unleaded gasoline, 87 octane minimum
Fuel Tank Capacity:
16.0 gallons (approx.)
🔧 Transmission
Standard
Transmission Type:
4-speed automatic
Transmission Code V6:
42LE
Transmission Code 4Cyl:
41TE
Optional
Manual Transmission:
Not widely available for 2002 model year
Features
Transmission Fluid Type:
ATF+4 (Mopar)
Transmission Fluid Capacity:
Approx. 7.5 quarts (dry fill)
📐 Dimensions
Exterior
Length Sedan:
193.7 inches
Width Sedan:
70.2 inches
Height Sedan:
55.7 inches
Wheelbase:
109.7 inches
Track Width Front:
60.8 inches
Track Width Rear:
60.6 inches
Interior
Front Headroom:
39.2 inches
Rear Headroom:
37.5 inches
Front Legroom:
42.7 inches
Rear Legroom:
33.8 inches
Cargo
Trunk Volume Sedan:
15.0 cubic feet
Trunk Volume Coupe:
12.4 cubic feet
Weights
Curb Weight Sedan 4Cyl:
3195 lbs
Curb Weight Sedan V6:
3330 lbs
Wheel Size:
15-inch or 16-inch alloy wheels
Tire Size Base:
P205/65R15
Tire Size Optional:
P215/55R16
Bolt Pattern:
5x114.3 mm (5x4.5 inches)
🛡️ Safety Features
Ratings
NHTSA Front Driver Impact:
★★★★☆ (4/5 stars)
NHTSA Front Passenger Impact:
★★★★☆ (4/5 stars)
IIHS Frontal Offset:
Good
Active Features
ABS:
Standard on all models
Traction Control:
Available on some trims
Passive Features
Airbags Front:
Driver and passenger front airbags
Airbags Side:
Optional front side-impact airbags
Seatbelts:
Three-point front and rear seatbelts, pre-tensioners
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional premium audio system
Display:
Analog gauges, digital odometer, climate control display
Driver Assistance
Cruise Control:
Standard
Connectivity
Auxiliary Input:
Not standard, aftermarket solutions may be available
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (synthetic oil recommended)
Engine Air Filter:
Inspect every 15,000 miles, replace as needed
Cabin Air Filter:
Replace every 15,000-30,000 miles
Transmission Fluid Change:
Check every 30,000 miles, change every 60,000-100,000 miles (depending on driving conditions)
Spark Plugs:
Replace at 100,000 miles (long-life iridium plugs)
Coolant Flush:
Replace every 5 years or 100,000 miles
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API certified, synthetic blend or full synthetic recommended)
Engine Oil Capacity:
4.5 quarts (V6), 4.0 quarts (4-Cyl)
Coolant Type:
Mopar OAT (Orange) Antifreeze/Coolant, 50/50 mix
Brake Fluid Type:
DOT 3
Known Issues
Engine Mounts:
Premature wear and failure leading to vibration
Transmission Solenoids:
Failure can cause shifting problems or no engagement
Power Steering Pump:
Leaks and noise are common complaints
Window Regulators:
Mechanical failure leading to windows not operating
Catalytic Converter:
Can become clogged or fail, affecting engine performance
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Corporation (part of DaimlerChrysler at this time)
Model Evolution
Generation:
Second Generation Sebring (2001-2006)
Platform Sharing:
Chrysler's JS platform, shared with Mitsubishi Eclipse and Galant
Production
Manufacturing Location:
Sterling Heights, Michigan, USA
Production Years:
1995-2010 (across generations)
🏆 Awards & Recognition
Recognitions
Safety Awards 2002:
Received good ratings in IIHS frontal offset crash tests
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