Chrysler Sebring 2004-2006 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Chrysler Model: Sebring Model Years Covered: 2004, 2005, 2006 Body Styles Covered: Sedan, Coupe, Convertible 👋 Introduction Market Position Vehicle Segment: Mid-size sedan/coupe/convertible Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Ford Fusion, Chevrolet Malibu Key Features Of Vehicle Styling: Distinctive exterior design, especially the convertible model. Powertrain Options: V6 engines offering good performance for the segment. Key Features Of Manual Mechanic Centric: Designed for professional use with in-depth technical data and procedures. Diagnostic Emphasis: Strong focus on diagnostic tools and troubleshooting pathways. 📋 Manual Details Coverage Areas Major Systems Covered: Engine, Transmission, Brakes, Suspension, Steering, Electrical, HVAC, Bodywork, Diagnostics, Maintenance Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, assembly, inspection, and repair procedures for all engine components. Engine Performance: Fuel injection, ignition system, emission control systems, engine tuning and diagnostics. Transmission Mechanical: Repair procedures for automatic and manual transmissions. Transmission Electronic: Control module diagnostics, solenoid testing, and transmission fluid service. Brake System: Disc and drum brake repair, ABS system diagnostics and repair, parking brake. Suspension System: Front and rear suspension component replacement, alignment procedures, shock absorber and strut service. Steering System: Power steering system repair, steering gear and linkage service, wheel alignment. Electrical System Components: Starter, alternator, battery, lighting systems, power windows, door locks, mirrors. Electrical System Diagnostics: Wiring diagrams, fuse and relay locations, diagnostic trouble codes (DTCs), body control module (BCM) functions. HVAC System: Air conditioning system service and repair, heater core replacement, climate control module. Body And Trim: Exterior trim, interior trim, door panel removal, seat removal, convertible top service. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs. Troubleshooting Guides: Step-by-step diagnostic procedures for common and uncommon issues. Major Component Repair: Engine overhaul, transmission rebuild, brake caliper replacement, driveshaft repair. Diagnostic Procedures: Utilizing scan tools, interpreting sensor data, and pinpointing fault locations. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems. Torque Specifications: Precise torque values for critical fasteners. Technical Depth Depth Of Coverage: Complete vehicle service and repair, suitable for professional mechanics and advanced DIY enthusiasts. 📊 Manual Specifications File Format PDF Quality: High-resolution, clear text and images, searchable content. Print Quality Printability: Printable pages for physical use in a workshop environment. Binding Type Digital Format Features: Hyperlinked table of contents, bookmark functionality, cross-referenced sections. Paper Type Digital File Size: Optimized for efficient download and storage. ⚙️ Engine Specifications Primary Engine Engine Code 2 7L: EDK Engine Displacement 2 7L: 2.7 Liters (2736 cc) Engine Configuration 2 7L: V6 SOHC Horsepower 2 7L: 189 hp @ 6400 rpm Torque 2 7L: 191 lb-ft @ 4000 rpm Optional Engine Engine Code 3 5L: EGW Engine Displacement 3 5L: 3.5 Liters (3497 cc) Engine Configuration 3 5L: V6 SOHC Horsepower 3 5L: 200 hp @ 5800 rpm (2004), 224 hp @ 6000 rpm (2005-2006) Torque 3 5L: 218 lb-ft @ 4000 rpm (2004), 230 lb-ft @ 4000 rpm (2005-2006) Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Regular 87 Octane (minimum) Engine Maintenance Spark Plug Type: Champion (refer to manual for specific part numbers by engine) Engine Oil Type: SAE 5W-30 (preferred for 2.7L and 3.5L) Engine Oil Capacity: 4.5 quarts (4.3 L) with filter (2.7L), 5.0 quarts (4.7 L) with filter (3.5L) 🔧 Transmission Standard Transmission Standard On Some Models: 4-speed Automatic (40TES / 41TES) Optional Transmission Optional On Some Models: 4-speed Automatic (42LE / 42RLE) Features Transmission Fluid Type: ATF+4 (Automatic Transmission Fluid Type 9602) Transmission Fluid Capacity: Approximately 7.5 quarts (7.1 L) for most automatic transmissions Manual Transmission Availability Manual Transmission: Not commonly available or specified for these model years in the US market. 📐 Dimensions Exterior Wheelbase: 108.7 inches (2761 mm) Length Sedan Coupe: 193.7 inches (4920 mm) Length Convertible: 192.2 inches (4882 mm) Width: 70.5 inches (1791 mm) Height Sedan Coupe: 55.7 inches (1415 mm) Height Convertible: 55.4 inches (1407 mm) Cargo Trunk Capacity Sedan: 15.5 cubic feet (439 L) Trunk Capacity Coupe: 13.6 cubic feet (385 L) Trunk Capacity Convertible: 7.7 cubic feet (218 L) with top up Weights Curb Weight Sedan: 3250 - 3450 lbs (1474 - 1565 kg) approx. Curb Weight Convertible: 3500 - 3700 lbs (1588 - 1678 kg) approx. Wheels And Tires Wheelbase Bolt Pattern: 5 x 114.3 mm (5 x 4.5 inches) Standard Tire Size Base Models: P215/65R16 Optional Tire Size: P225/50R17, P215/55R16 (depending on trim and body style) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4-Star (2004-2006 models) NHTSA Front Impact Passenger: 4-Star (2004-2006 models) IIHS Frontal Offset Score: Good (for most model years and configurations) Active Features ABS: Standard on most trims Traction Control: Available on some trims/models Electronic Stability Control: Available on some...
Champion (refer to manual for specific part numbers by engine)
Engine Oil Type:
SAE 5W-30 (preferred for 2.7L and 3.5L)
Engine Oil Capacity:
4.5 quarts (4.3 L) with filter (2.7L), 5.0 quarts (4.7 L) with filter (3.5L)
🔧 Transmission
Standard Transmission
Standard On Some Models:
4-speed Automatic (40TES / 41TES)
Optional Transmission
Optional On Some Models:
4-speed Automatic (42LE / 42RLE)
Features
Transmission Fluid Type:
ATF+4 (Automatic Transmission Fluid Type 9602)
Transmission Fluid Capacity:
Approximately 7.5 quarts (7.1 L) for most automatic transmissions
Manual Transmission Availability
Manual Transmission:
Not commonly available or specified for these model years in the US market.
📐 Dimensions
Exterior
Wheelbase:
108.7 inches (2761 mm)
Length Sedan Coupe:
193.7 inches (4920 mm)
Length Convertible:
192.2 inches (4882 mm)
Width:
70.5 inches (1791 mm)
Height Sedan Coupe:
55.7 inches (1415 mm)
Height Convertible:
55.4 inches (1407 mm)
Cargo
Trunk Capacity Sedan:
15.5 cubic feet (439 L)
Trunk Capacity Coupe:
13.6 cubic feet (385 L)
Trunk Capacity Convertible:
7.7 cubic feet (218 L) with top up
Weights
Curb Weight Sedan:
3250 - 3450 lbs (1474 - 1565 kg) approx.
Curb Weight Convertible:
3500 - 3700 lbs (1588 - 1678 kg) approx.
Wheels And Tires
Wheelbase Bolt Pattern:
5 x 114.3 mm (5 x 4.5 inches)
Standard Tire Size Base Models:
P215/65R16
Optional Tire Size:
P225/50R17, P215/55R16 (depending on trim and body style)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4-Star (2004-2006 models)
NHTSA Front Impact Passenger:
4-Star (2004-2006 models)
IIHS Frontal Offset Score:
Good (for most model years and configurations)
Active Features
ABS:
Standard on most trims
Traction Control:
Available on some trims/models
Electronic Stability Control:
Available on some models, especially with 3.5L engine.
Passive Features
Airbags Front:
Driver and front passenger airbags standard
Airbags Side:
Optional front side airbags on some models
Seatbelts:
3-point seatbelts with pretensioners
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player, optional premium Infinity sound system available.
Navigation:
Optional navigation system available on higher trims.
Climate Control:
Manual climate control standard, optional automatic climate control.
Driver Assistance
Cruise Control:
Standard
Remote Keyless Entry:
Standard or available depending on trim level.
Connectivity
Power Outlets:
12V accessory power outlets
Usb Ports:
Not standard on these models; aftermarket solutions may exist.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic oil).
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving conditions.
Spark Plug Replacement:
Every 100,000 miles (160,000 km) for iridium-tipped plugs (refer to manual for exact type).
Transmission Fluid Service:
Every 60,000 - 100,000 miles (96,000 - 160,000 km) depending on driving conditions and fluid type used; consult manual for specifics.
Fluid Specifications
Coolant Type:
Chrysler HOAT (Hybrid Organic Additive Technology) Antifreeze/Coolant (refer to manual for specific Mopar part number)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Power Steering Fluid:
Chrysler Power Steering Fluid (Mopar P/N 04591336AA or equivalent)
Known Issues
Transmission Harsh Shifting:
Some models, particularly those with the 42LE/42RLE transmission, may exhibit harsh shifting or delayed engagement, often related to solenoid packs or valve body issues.
Suspension Clunks:
Worn ball joints, tie rod ends, or sway bar links can lead to clunking noises over bumps.
Heater Core Leaks:
Heater core leaks can cause a sweet smell inside the cabin and fogging on the windshield.
Power Window Motors:
Failure of power window motors or regulators is a relatively common issue.
Maintenance Recommendations
Timing Belt Vs Chain:
These engines (2.7L and 3.5L V6) utilize a timing chain, which generally does not require periodic replacement unless issues arise.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Chrysler has a long history of producing American vehicles known for comfort and value.
Model Evolution
Second Generation Sebring:
This generation (2001-2006) was based on Chrysler's JA platform and saw significant styling and mechanical updates.
Design Direction:
Evolved styling from the previous generation, with a more modern and aerodynamic appearance.
Production
Production Location:
Sterling Heights, Michigan, USA
Production Years For This Generation:
2001-2006
🏆 Awards & Recognition
Recognitions
Consumer Reports Reliability:
Reliability ratings varied by year and engine; consult specific model year reviews from the period.
Ratings
Jdpowers Performance Initial Quality:
Varies by model year; consult specific J.D. Power reports from 2004-2006.