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Chrysler As Town Country 1992 Repair Service Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Town & Country Year: 1992 Body Style: Minivan Codes Platform Code: AS 👋 Introduction Market Position Segment: Full-Size Minivan Positioning: Family-oriented, versatile people and cargo carrier, positioned as a practical and comfortable choice. Competitive Analysis Key Competitors: Chevrolet Lumina APV, Ford Aerostar, Mazda MPV, Toyota Previa Key Features Feature 1: Front-wheel drive platform for improved interior packaging and handling compared to earlier rear-wheel drive vans. Feature 2: Versatile seating arrangements for up to seven passengers. Feature 3: Cab-forward design for maximized interior space and a distinctive styling. Feature 4: Powerful V6 engine options delivering strong performance for carrying passengers and cargo. 📋 Manual Details Coverage Areas Primary Focus: Repair and Service Target Audience: Professional Technicians and Advanced DIYers Page Count Estimated Pages: 1000+ Manual Type Type: Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete Engine Mechanical and Electrical Systems, Engine Control Module (ECM) Transmission: Automatic Transaxle (A604) Mechanical and Hydraulic Systems, Shift Control Drivetrain: Front Wheel Drive Axles, Differential Suspension: Front Independent Suspension, Rear Suspension, Shock Absorbers, Springs Steering: Power Steering System, Steering Column, Steering Gear Brakes: Front Disc Brakes, Rear Drum Brakes, Parking Brake System, Anti-lock Braking System (ABS) - if equipped Electrical: Complete 12V Electrical System, Battery, Charging System, Starting System, Lighting, Fuses, Relays, Wiring Diagrams Body And Interior: Body Panel Removal/Installation, Doors, Hood, Tailgate, Seats, Trim, Glass, Body Sealing HVAC: Heating, Ventilation, and Air Conditioning (HVAC) System Operation and Service Fuel System: Fuel Tank, Fuel Pump, Fuel Injectors, Fuel Lines Exhaust System: Exhaust Manifold, Catalytic Converter, Muffler, Tailpipe Cooling System: Radiator, Water Pump, Thermostat, Coolant Passages Emission Control: Emission Control Systems, Diagnostic Trouble Codes (DTCs) Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks Troubleshooting: Diagnostic Procedures for Common Problems, Symptom-Based Diagnosis Repair: Detailed Step-by-Step Repair Instructions for All Major Components and Systems Diagnostics: ECM Diagnostics, Sensor Testing, Actuator Testing, Wiring Harness Checks Overhaul: Engine Overhaul, Transmission Rebuilding Procedures Adjustment: Brake Adjustments, Clutch Adjustments (if applicable), Belt Tension Adjustments Installation: Component Replacement and Installation Guidelines Technical Depth Depth: Comprehensive Engine Rebuilds, Transmission Overhauls, Electrical System Diagnostics and Repair, Suspension and Steering Component Replacement 📊 Manual Specifications File Format File Type: PDF Searchability: Fully Searchable Text Print Quality Resolution: High-Resolution Scans suitable for printing Binding Type Format Description: Digital Download (PDF), not a physical book Paper Type Format Description: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 440 Engine Type: 3.3L V6 OHV (ESSEX) Displacement: 3.3 Liters (203 cubic inches) Bore X Stroke: 3.74 in x 3.14 in (95.0 mm x 80.0 mm) Compression Ratio: 8.5:1 Horsepower: 147 hp @ 4800 RPM Torque: 180 lb-ft @ 3200 RPM Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Fuel Tank Capacity: 20 gallons Other Engine Options Engine Code: 455 Engine Type: 3.8L V6 OHV (L27) Displacement: 3.8 Liters (231 cubic inches) Horsepower: 160 hp @ 4800 RPM Torque: 200 lb-ft @ 3200 RPM 🔧 Transmission Standard Type: 3-speed Automatic Transaxle Code: 31TH Optional Type: 4-speed Automatic Transaxle Code: 41TE (with 3.8L engine) Features Electronic Control: The 4-speed transmission features electronic control for smoother shifting and improved fuel economy. Fluid Type Fluid Specification: Chrysler ATF+3 (or equivalent) Fluid Capacity Capacity: Approximately 7.0 quarts (6.6 liters) for 3-speed, 8.3 quarts (7.8 liters) for 4-speed (pan drop and refill) 📐 Dimensions Exterior Length: 189.7 inches Width: 72.0 inches Height: 67.7 inches Wheelbase: 112.0 inches Front Track: 61.0 inches Rear Track: 60.5 inches Interior Passenger Volume: Approx. 145.0 cubic feet Cargo Cargo Volume Behind 2Nd Seat: Approx. 72.0 cubic feet Cargo Volume Behind 1St Seat: Approx. 140.0 cubic feet Weights Curb Weight: Approx. 3,700 - 4,000 lbs (depending on configuration) Gross Vehicle Weight Rating Gvwr: Approx. 5,400 lbs 🛡️ Safety Features Ratings NHTSA Driver Side Front Impact: Not Available (Vehicle designed prior to standardized testing protocols of later years) NHTSA Passenger Side Front Impact: Not Available (Vehicle designed prior to standardized testing protocols of later years) Active Features ABS: Optional Anti-lock Braking System (ABS) available on some models. Passive Features Airbags: Driver-side airbag standard; passenger airbag not available. Seat Belts: All seating positions equipped with 3-point seat belts, front and second rows may have shoulder belt retractors. Child Safety: Rear door child safety locks, LATCH system not standard. 💡 Technology Features Infotainment Audio System: AM/FM radio with cassette player, optional CD player available on higher trims. Speaker Configuration: Typically 4 or 6 speakers, depending on trim level and options. Driver Assistance Cruise Control: Standard on most models, offering convenience for highway driving. Power Windows Locks: Available power windows, power door locks, and remote keyless entry on select trims. Connectivity Phone Integration: No integrated Bluetooth or smartphone connectivity. 🔧 Maintenance Service Intervals Oil Change: Every 3,000 miles or 3...
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Chrysler As Town Country 1992 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Town & Country
Year:
1992
Body Style:
Minivan
Codes
Platform Code:
AS
👋 Introduction
Market Position
Segment:
Full-Size Minivan
Positioning:
Family-oriented, versatile people and cargo carrier, positioned as a practical and comfortable choice.
Competitive Analysis
Key Competitors:
Chevrolet Lumina APV, Ford Aerostar, Mazda MPV, Toyota Previa
Key Features
Feature 1:
Front-wheel drive platform for improved interior packaging and handling compared to earlier rear-wheel drive vans.
Feature 2:
Versatile seating arrangements for up to seven passengers.
Feature 3:
Cab-forward design for maximized interior space and a distinctive styling.
Feature 4:
Powerful V6 engine options delivering strong performance for carrying passengers and cargo.
📋 Manual Details
Coverage Areas
Primary Focus:
Repair and Service
Target Audience:
Professional Technicians and Advanced DIYers
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete Engine Mechanical and Electrical Systems, Engine Control Module (ECM)
Transmission:
Automatic Transaxle (A604) Mechanical and Hydraulic Systems, Shift Control
Drivetrain:
Front Wheel Drive Axles, Differential
Suspension:
Front Independent Suspension, Rear Suspension, Shock Absorbers, Springs
Steering:
Power Steering System, Steering Column, Steering Gear
Brakes:
Front Disc Brakes, Rear Drum Brakes, Parking Brake System, Anti-lock Braking System (ABS) - if equipped
Electrical:
Complete 12V Electrical System, Battery, Charging System, Starting System, Lighting, Fuses, Relays, Wiring Diagrams
Body And Interior:
Body Panel Removal/Installation, Doors, Hood, Tailgate, Seats, Trim, Glass, Body Sealing
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) System Operation and Service
Fuel System:
Fuel Tank, Fuel Pump, Fuel Injectors, Fuel Lines
Exhaust System:
Exhaust Manifold, Catalytic Converter, Muffler, Tailpipe
Cooling System:
Radiator, Water Pump, Thermostat, Coolant Passages
Emission Control:
Emission Control Systems, Diagnostic Trouble Codes (DTCs)
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks
Troubleshooting:
Diagnostic Procedures for Common Problems, Symptom-Based Diagnosis
Repair:
Detailed Step-by-Step Repair Instructions for All Major Components and Systems
Diagnostics:
ECM Diagnostics, Sensor Testing, Actuator Testing, Wiring Harness Checks
Overhaul:
Engine Overhaul, Transmission Rebuilding Procedures
Adjustment:
Brake Adjustments, Clutch Adjustments (if applicable), Belt Tension Adjustments
Installation:
Component Replacement and Installation Guidelines
Technical Depth
Depth:
Comprehensive Engine Rebuilds, Transmission Overhauls, Electrical System Diagnostics and Repair, Suspension and Steering Component Replacement
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully Searchable Text
Print Quality
Resolution:
High-Resolution Scans suitable for printing
Binding Type
Format Description:
Digital Download (PDF), not a physical book
Paper Type
Format Description:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
440
Engine Type:
3.3L V6 OHV (ESSEX)
Displacement:
3.3 Liters (203 cubic inches)
Bore X Stroke:
3.74 in x 3.14 in (95.0 mm x 80.0 mm)
Compression Ratio:
8.5:1
Horsepower:
147 hp @ 4800 RPM
Torque:
180 lb-ft @ 3200 RPM
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
20 gallons
Other Engine Options
Engine Code:
455
Engine Type:
3.8L V6 OHV (L27)
Displacement:
3.8 Liters (231 cubic inches)
Horsepower:
160 hp @ 4800 RPM
Torque:
200 lb-ft @ 3200 RPM
🔧 Transmission
Standard
Type:
3-speed Automatic Transaxle
Code:
31TH
Optional
Type:
4-speed Automatic Transaxle
Code:
41TE (with 3.8L engine)
Features
Electronic Control:
The 4-speed transmission features electronic control for smoother shifting and improved fuel economy.
Fluid Type
Fluid Specification:
Chrysler ATF+3 (or equivalent)
Fluid Capacity
Capacity:
Approximately 7.0 quarts (6.6 liters) for 3-speed, 8.3 quarts (7.8 liters) for 4-speed (pan drop and refill)
📐 Dimensions
Exterior
Length:
189.7 inches
Width:
72.0 inches
Height:
67.7 inches
Wheelbase:
112.0 inches
Front Track:
61.0 inches
Rear Track:
60.5 inches
Interior
Passenger Volume:
Approx. 145.0 cubic feet
Cargo
Cargo Volume Behind 2Nd Seat:
Approx. 72.0 cubic feet
Cargo Volume Behind 1St Seat:
Approx. 140.0 cubic feet
Weights
Curb Weight:
Approx. 3,700 - 4,000 lbs (depending on configuration)
Gross Vehicle Weight Rating Gvwr:
Approx. 5,400 lbs
🛡️ Safety Features
Ratings
NHTSA Driver Side Front Impact:
Not Available (Vehicle designed prior to standardized testing protocols of later years)
NHTSA Passenger Side Front Impact:
Not Available (Vehicle designed prior to standardized testing protocols of later years)
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on some models.
Passive Features
Airbags:
Driver-side airbag standard; passenger airbag not available.
Seat Belts:
All seating positions equipped with 3-point seat belts, front and second rows may have shoulder belt retractors.
Child Safety:
Rear door child safety locks, LATCH system not standard.
💡 Technology Features
Infotainment
Audio System:
AM/FM radio with cassette player, optional CD player available on higher trims.
Speaker Configuration:
Typically 4 or 6 speakers, depending on trim level and options.
Driver Assistance
Cruise Control:
Standard on most models, offering convenience for highway driving.
Power Windows Locks:
Available power windows, power door locks, and remote keyless entry on select trims.
Connectivity
Phone Integration:
No integrated Bluetooth or smartphone connectivity.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 miles or 3 months, whichever comes first (using conventional oil).
Oil Filter Replacement:
With every oil change.
Air Filter Replacement:
Every 15,000 miles or 12 months.
Transmission Fluid Change:
Every 30,000 miles or 36 months. Inspect fluid level regularly.
Coolant Flush:
Every 30,000 miles or 36 months.
Spark Plug Replacement:
Approx. 30,000 miles (check specific plug type).
Fluid Specifications
Engine Oil:
API Service SG or SH, SAE 5W-30 (for temperatures above -20°F/-29°C), SAE 10W-30 (for temperatures above 0°F/-18°C)
Engine Coolant:
Chrysler 50/50 Antifreeze/Coolant (ethylene glycol based)
Brake Fluid:
DOT 3
Power Steering Fluid:
Chrysler Power Steering Fluid or equivalent (Dexron II-E compatible)
Known Issues
Issue 1:
A/C Blower Motor Resistor Failure: Common issue leading to loss of A/C or fan speed control.
Issue 2:
Transmission Issues (A604): Some models may experience rough shifting or hesitation due to wear in the valve body or solenoids.
Issue 3:
Cooling System Leaks: Radiator, hoses, and water pump can be prone to leaks over time.
Issue 4:
Door Lock Actuator Failure: Can lead to power locks not functioning properly.
Issue 5:
Dashboard Cracking: Due to UV exposure and age, dashboards can develop cracks.
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Corporation
Segment Entry:
Chrysler pioneered the modern minivan segment with the Dodge Caravan and Plymouth Voyager in 1984.
Model Evolution
Generation:
First Generation AS platform (1991-1995).
Design Philosophy:
Aimed to provide a more upscale and comfortable alternative to the Dodge Caravan/Plymouth Voyager, focusing on family utility.
Production
Production Years:
1991-1995 (AS Platform)
Manufacturing Location:
Windsor, Ontario, Canada (Chrysler Canada Assembly Plant)
🏆 Awards & Recognition
Recognitions
Award 1:
Contributed to establishing Chrysler as a dominant force in the emerging minivan market.
Award 2:
Praised for its spacious interior and flexible seating configurations, setting a benchmark for family vehicles.
Award 3:
Named to various '10 Best' lists by automotive publications during its production run for its utility and value.
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