Chrysler As Town Country 1992 All Service Repair Manual
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🏷️ Basic Information Identification Make: Chrysler Model: Town & Country Year: 1992 Body Style: Minivan Generation Chassis Code: AS 👋 Introduction Market Position Vehicle Segment: Full-size Minivan Target Audience: Families, individuals needing versatile cargo and passenger space. Competitive Analysis Key Competitors: Ford Aerostar, Chevrolet Lumina APV, Mazda MPV, Nissan Quest. Key Features Versatility: Spacious interior, multiple seating configurations, sliding rear doors (a key differentiator at the time). Powertrain Options: Offered V6 engines for adequate power and towing capability. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: Downloadable Digital Format (likely PDF) Page Count Estimated Page Count: Over 1500 pages (typical for comprehensive service manuals of this era) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed diagrams, specifications, overhaul procedures, timing belt/chain, cooling, lubrication systems Engine Performance: Fuel delivery, ignition system, emissions controls, diagnostics Transmission Mechanical: Automatic transmission overhaul, gear ratios, clutch packs, torque converter, service procedures Drivetrain: Axles, CV joints, driveshafts, differentials Suspension: Front and rear suspension components, alignment specifications, shock absorbers, struts Steering: Power steering system, steering gear, tie rods, linkages, diagnosis Brakes: Front and rear brake systems (disc/drum), hydraulic system, parking brake, ABS (if equipped), master cylinder, calipers, wheel cylinders Electrical System: Battery, charging system (alternator), starting system (starter), lighting, fuses, relays, wiring diagrams Body And Frame: Body panel removal/installation, door mechanisms, glass, interior trim, chassis components Heating Ventilation Air Conditioning HVAC: HVAC system components, refrigerant, diagnosis, repair Diagnostic Troubleshooting: Symptom-based diagnostics, fault code interpretation (OBD-I) Procedures Included Maintenance: Routine maintenance tasks: oil changes, filter replacements, fluid checks, tune-ups Repair: Step-by-step repair instructions for all major systems Overhaul: Complete rebuild procedures for engine and transmission Troubleshooting: Diagnostic flowcharts and symptom analysis Specifications: Torque specifications, clearances, fluid capacities, wiring schematics Technical Depth Level Of Detail: Comprehensive: Covers basic to advanced repairs and diagnostics suitable for professional mechanics and serious DIY enthusiasts. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) is standard for downloadable manuals, offering searchability and printability. Print Quality Scan Quality: Typically high-resolution scans of original factory manuals, ensuring legibility of text and diagrams. Binding Type Original Binding: Original manuals were typically bound with perfect binding or spiral binding for lay-flat use. Paper Type Original Paper: Original manuals used durable paper stock, often with coated pages for diagrams and illustrations. ⚙️ Engine Specifications Primary Engine Engine Code And Displacement: 3.3L V6 (3295cc) J-Type (VIN N) Performance Horsepower: 150 hp @ 4800 rpm Torque: 180 lb-ft @ 3200 rpm Bore X Stroke: 3.66 x 3.27 in (93 x 83 mm) Compression Ratio: 8.5:1 Fuel System Induction Type: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Management Ignition System: Distributorless Ignition System (DIS) or distributor-based system depending on specific build date/options. ECU: Chrysler's P-body ECU Cooling System Cooling Medium: Water-cooled 🔧 Transmission Standard Type: 42LE (4-speed Automatic) Optional Type: N/A for 1992 model year Town & Country (AS platform) Features Gear Ratios: Specific ratios documented within the manual (e.g., 1st: 2.84, 2nd: 1.57, 3rd: 1.00, 4th: 0.69) Fluid Specifications Transmission Fluid Type: Chrysler ATF+3 (or equivalent) Fluid Capacity Transmission Fluid Capacity: Approximately 9.5 quarts (9.0 L) with filter change 📐 Dimensions Exterior Length: 195.7 inches (4971 mm) Width: 71.4 inches (1813 mm) Height: 68.6 inches (1742 mm) Wheelbase: 119.3 inches (3030 mm) Weights Curb Weight: Approximately 4000-4200 lbs (1814-1905 kg) Cargo Cargo Volume: Significant cargo space, configurable with removable seats. Specific volume data found in manual. 🛡️ Safety Features Ratings NHTSA Rollover Resistance: N/A - NHTSA rating system varied significantly in 1992. The AS platform was prone to rollovers compared to modern vehicles. Active Features ABS: Anti-lock Braking System (ABS) was an available option, not standard. Passive Features Airbags: Driver-side airbag standard; passenger-side airbag not available in 1992. Seat Belts: Front and rear seat belts, including shoulder belts for front passengers. 💡 Technology Features Infotainment Audio System: AM/FM radio with cassette player. Optional CD player available on higher trims. Climate Control: Manual or automatic climate control depending on trim level. Rear climate control vents typically present. Driver Assistance Cruise Control: Standard or optional depending on trim level. Connectivity Diagnostic Ports: OBD-I (On-Board Diagnostics, First Generation) port, typically located under the dashboard. 🔧 Maintenance Service Intervals Oil And Filter Change: Every 3,000 miles (4,800 km) or 3 months (typical for this era). Air Filter Replacement: Every 15,000 miles (24,000 km) or 12 months. Spark Plug Replacement: Every 30,000 miles (48,000 km). Transmission Fluid Change: Every 30,000 miles (48,000 km) or 24 months. Coolant Flush: Every 30,000 miles (48,000 km) or 24 months. Fluid Specifications Engine Oil Type And Viscosity: API SG or SH, SAE 5W-30 (check manual for variations based on climate). Engine Oil Capacity: 5 quarts (4.7 L) with filter change. Coolant Type: Chrysler Long Life Antifreeze/Coolant (50/50 mix with distilled water) Brake Fluid Type: DOT 3 Known Issues Transmission:...
Comprehensive: Covers basic to advanced repairs and diagnostics suitable for professional mechanics and serious DIY enthusiasts.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format) is standard for downloadable manuals, offering searchability and printability.
Print Quality
Scan Quality:
Typically high-resolution scans of original factory manuals, ensuring legibility of text and diagrams.
Binding Type
Original Binding:
Original manuals were typically bound with perfect binding or spiral binding for lay-flat use.
Paper Type
Original Paper:
Original manuals used durable paper stock, often with coated pages for diagrams and illustrations.
⚙️ Engine Specifications
Primary Engine
Engine Code And Displacement:
3.3L V6 (3295cc) J-Type (VIN N)
Performance
Horsepower:
150 hp @ 4800 rpm
Torque:
180 lb-ft @ 3200 rpm
Bore X Stroke:
3.66 x 3.27 in (93 x 83 mm)
Compression Ratio:
8.5:1
Fuel System
Induction Type:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Management
Ignition System:
Distributorless Ignition System (DIS) or distributor-based system depending on specific build date/options.
ECU:
Chrysler's P-body ECU
Cooling System
Cooling Medium:
Water-cooled
🔧 Transmission
Standard
Type:
42LE (4-speed Automatic)
Optional
Type:
N/A for 1992 model year Town & Country (AS platform)
Features
Gear Ratios:
Specific ratios documented within the manual (e.g., 1st: 2.84, 2nd: 1.57, 3rd: 1.00, 4th: 0.69)
Fluid Specifications
Transmission Fluid Type:
Chrysler ATF+3 (or equivalent)
Fluid Capacity
Transmission Fluid Capacity:
Approximately 9.5 quarts (9.0 L) with filter change
📐 Dimensions
Exterior
Length:
195.7 inches (4971 mm)
Width:
71.4 inches (1813 mm)
Height:
68.6 inches (1742 mm)
Wheelbase:
119.3 inches (3030 mm)
Weights
Curb Weight:
Approximately 4000-4200 lbs (1814-1905 kg)
Cargo
Cargo Volume:
Significant cargo space, configurable with removable seats. Specific volume data found in manual.
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
N/A - NHTSA rating system varied significantly in 1992. The AS platform was prone to rollovers compared to modern vehicles.
Active Features
ABS:
Anti-lock Braking System (ABS) was an available option, not standard.
Passive Features
Airbags:
Driver-side airbag standard; passenger-side airbag not available in 1992.
Seat Belts:
Front and rear seat belts, including shoulder belts for front passengers.
💡 Technology Features
Infotainment
Audio System:
AM/FM radio with cassette player. Optional CD player available on higher trims.
Climate Control:
Manual or automatic climate control depending on trim level. Rear climate control vents typically present.
Driver Assistance
Cruise Control:
Standard or optional depending on trim level.
Connectivity
Diagnostic Ports:
OBD-I (On-Board Diagnostics, First Generation) port, typically located under the dashboard.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 3,000 miles (4,800 km) or 3 months (typical for this era).
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement:
Every 30,000 miles (48,000 km).
Transmission Fluid Change:
Every 30,000 miles (48,000 km) or 24 months.
Coolant Flush:
Every 30,000 miles (48,000 km) or 24 months.
Fluid Specifications
Engine Oil Type And Viscosity:
API SG or SH, SAE 5W-30 (check manual for variations based on climate).
Engine Oil Capacity:
5 quarts (4.7 L) with filter change.
Coolant Type:
Chrysler Long Life Antifreeze/Coolant (50/50 mix with distilled water)
Brake Fluid Type:
DOT 3
Known Issues
Transmission:
The 42LE transmission can be prone to wear on clutch packs and solenoids if not properly maintained. Torque converter shudder is also a known symptom.
Engine:
Head gasket leaks, intake manifold gasket leaks, and oil filter housing leaks are common on the 3.3L V6.
Electrical:
Wiring harness issues, particularly in door jambs and under the dashboard, can lead to intermittent electrical problems.
Body:
Rust formation, especially around wheel wells, rocker panels, and the rear hatch area.
📚 Vehicle History
Brand Heritage
Chrysler Minivan Legacy:
Chrysler pioneered the modern minivan segment with the original Dodge Caravan and Plymouth Voyager in 1984. The Town & Country was Chrysler's luxury interpretation.
Model Evolution
As Platform Introduction:
The AS platform (1991-1993) represented the second generation of Chrysler minivans, building upon the success of the original 'T115' platform.
Town Country Positioning:
Positioned as the premium option with more luxurious features and styling compared to its Dodge and Plymouth siblings.
Production
Manufacturing Plant:
Windsor, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
While the original Caravan/Voyager were frequent recipients, the Town & Country specific recognition in 1992 is less prominent, but it was part of a successful segment.
Ratings
Consumer Reports:
Consumer Reports ratings from the era would be available, typically highlighting the Town & Country's practicality but also potential reliability concerns common to Chrysler products of the time.