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2006 Chrysler Town & Country Service & Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Town & Country Year: 2006 Codes Platform: Chrysler RS (minivan platform) 👋 Introduction Market Position Market Segment: Full-size Minivan Target Audience: DIY enthusiasts, independent repair shops, professional mechanics. Competitive Analysis Key Competitors 2006: Honda Odyssey, Toyota Sienna, Kia Sedona, Ford Freestar, Mercury Monterey. Key Features Vehicle Vehicle Segment Strengths: Spacious interior, Stow 'n Go seating (optional), comfortable ride, family-oriented features. Key Features Manual Manual Value Proposition: Official licensing suggests high accuracy and completeness, offering a cost-effective alternative to dealership service or generic repair guides. 📋 Manual Details Coverage Areas Primary Coverage: North America Page Count Estimated Pages: 2000+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital Software (likely PDF or proprietary viewer) 📖 Manual Coverage Systems Covered Engine And Powertrain: Engine mechanical, cooling, lubrication, fuel, ignition, emissions, exhaust, transmission (automatic), transfer case (AWD variants), driveline. Chassis: Suspension (front and rear), steering, brakes (hydraulic, ABS, traction control), wheels, tires. Electrical: Battery, charging system, starting system, lighting, instrumentation, HVAC controls, power accessories (windows, locks, mirrors), audio system, body control modules (BCM), airbag system (SRS), anti-theft system. Body And Interior: Body panels, doors, windows, glass, seats, upholstery, interior trim, HVAC components, exterior trim, bumpers. Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, fluid checks/changes, belt inspections/replacements, spark plug replacement, brake service, tire rotation). Repair: Component diagnosis, removal, installation, and adjustment for all major systems. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides, electrical circuit diagnostics, DTC (Diagnostic Trouble Code) interpretation and resolution. Special Tools: Identification and usage of specialized tools required for specific repair procedures. Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and transmission overhauls, electrical system diagnostics, and body repair. Includes detailed specifications, torque values, and wiring diagrams. 📊 Manual Specifications File Format Digital Format: Likely PDF; searchable text, printable pages, hyperlinked table of contents. Print Quality Quality: High-resolution diagrams and text, suitable for professional use. Binding Type Binding: N/A (Digital Software) Paper Type Paper: N/A (Digital Software) ⚙️ Engine Specifications Primary Engine Engine Option 1: 3.3L (3301cc) V6 SOHC 12-valve, OHV, Chrysler EGW/EGQ Engine Option 2: 3.8L (3778cc) V6 OHV 12-valve, Chrysler EGH Engine Option 3: 4.0L (3952cc) V6 SOHC 24-valve, Chrysler HIGH OUTPUT (Optional on higher trims) Performance 3.3L Horsepower 3.3L: 180 hp @ 5000 rpm Torque 3.3L: 205 lb-ft @ 4000 rpm Performance 3.8L Horsepower 3.8L: 190 hp @ 5200 rpm Torque 3.8L: 230 lb-ft @ 4000 rpm Performance 4.0L Horsepower 4.0L: 240 hp @ 5600 rpm Torque 4.0L: 265 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 87 octane recommended Engine Management Ignition System: Distributorless Ignition System (DIS) with coil-on-plug (COP) Emissions Control: Catalytic converters, EGR system, evaporative emissions control (EVAP). 🔧 Transmission Standard Transmission Type: 4-speed Automatic (41TE, 42LE) Optional AWD Option: Available with All-Wheel Drive (AWD) on certain models/trims, utilizing a transfer case and rear differential. Features Transmission Features: Electronically controlled, adaptive shift logic, torque converter lock-up. 📐 Dimensions Exterior Wheelbase: Approx. 121.1 inches Overall Length: Approx. 201.5 inches Overall Width: Approx. 78.5 inches (excluding mirrors) Overall Height: Approx. 68.7 inches Interior Passenger Volume: Approx. 157.1 cu ft Cargo Cargo Volume Behind 3Rd Row: Approx. 31.4 cu ft Cargo Volume Behind 2Nd Row: Approx. 85.5 cu ft (with 3rd row folded) Cargo Volume Behind 1St Row: Approx. 140.1 cu ft (with 2nd and 3rd rows folded) Weights Curb Weight Base: Approx. 4,300 lbs Gross Vehicle Weight Rating Gvwr: Approx. 5,750 - 6,050 lbs (depending on configuration) Towing Capacity: Up to 3,500 lbs (with optional towing package) 🛡️ Safety Features Ratings NHTSA Frontal Crash Driver: 5 Stars (for models with side airbags) NHTSA Frontal Crash Passenger: 5 Stars (for models with side airbags) IIHS Side Impact: Good (with optional side airbags) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Standard Traction Control System (TCS) Electronic Stability Control: Optional Electronic Stability Control (ESC), branded as Electronic Vehicle Information Center (EVIC) or similar. Passive Features Airbags: Standard front driver and passenger airbags. Optional front-seat side-impact airbags and side-curtain airbags for all rows. Seatbelts: 3-point seatbelts for all occupants, front seatbelt pretensioners. Child Seats: LATCH (Lower Anchors and Tethers for CHildren) system for second-row seating. 💡 Technology Features Infotainment Audio System: Optional premium Infinity audio systems, Sirius Satellite Radio, in-dash CD changer (single or multiple disc). Rear Entertainment: Optional rear-seat entertainment system with DVD player and video screens. Driver Assistance Parking Assist: Optional rear parking assist sensors. Connectivity Navigation: Optional factory navigation system. Power Features: Power sliding doors, power liftgate, power adjustable pedals (optional). 🔧 Maintenance Service Intervals Engine Oil Oil Change Interval: Every 3,000-7,500 miles or 6 months, depending on driving conditions and oil type. Refer to manual for specific recommendations. Service Intervals Filters Air Filter Replacement: Inspect every 15,000 miles, replace as needed...
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2006 Chrysler Town & Country Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Town & Country
Year:
2006
Codes
Platform:
Chrysler RS (minivan platform)
👋 Introduction
Market Position
Market Segment:
Full-size Minivan
Target Audience:
DIY enthusiasts, independent repair shops, professional mechanics.
Competitive Analysis
Key Competitors 2006:
Honda Odyssey, Toyota Sienna, Kia Sedona, Ford Freestar, Mercury Monterey.
Key Features Vehicle
Vehicle Segment Strengths:
Spacious interior, Stow 'n Go seating (optional), comfortable ride, family-oriented features.
Key Features Manual
Manual Value Proposition:
Official licensing suggests high accuracy and completeness, offering a cost-effective alternative to dealership service or generic repair guides.
📋 Manual Details
Coverage Areas
Primary Coverage:
North America
Page Count
Estimated Pages:
2000+
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital Software (likely PDF or proprietary viewer)
📖 Manual Coverage
Systems Covered
Engine And Powertrain:
Engine mechanical, cooling, lubrication, fuel, ignition, emissions, exhaust, transmission (automatic), transfer case (AWD variants), driveline.
Chassis:
Suspension (front and rear), steering, brakes (hydraulic, ABS, traction control), wheels, tires.
Electrical:
Battery, charging system, starting system, lighting, instrumentation, HVAC controls, power accessories (windows, locks, mirrors), audio system, body control modules (BCM), airbag system (SRS), anti-theft system.
Body And Interior:
Body panels, doors, windows, glass, seats, upholstery, interior trim, HVAC components, exterior trim, bumpers.
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, fluid checks/changes, belt inspections/replacements, spark plug replacement, brake service, tire rotation).
Repair:
Component diagnosis, removal, installation, and adjustment for all major systems.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides, electrical circuit diagnostics, DTC (Diagnostic Trouble Code) interpretation and resolution.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission overhauls, electrical system diagnostics, and body repair. Includes detailed specifications, torque values, and wiring diagrams.
📊 Manual Specifications
File Format
Digital Format:
Likely PDF; searchable text, printable pages, hyperlinked table of contents.
Print Quality
Quality:
High-resolution diagrams and text, suitable for professional use.
Binding Type
Binding:
N/A (Digital Software)
Paper Type
Paper:
N/A (Digital Software)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
3.3L (3301cc) V6 SOHC 12-valve, OHV, Chrysler EGW/EGQ
Engine Option 2:
3.8L (3778cc) V6 OHV 12-valve, Chrysler EGH
Engine Option 3:
4.0L (3952cc) V6 SOHC 24-valve, Chrysler HIGH OUTPUT (Optional on higher trims)
Performance 3.3L
Horsepower 3.3L:
180 hp @ 5000 rpm
Torque 3.3L:
205 lb-ft @ 4000 rpm
Performance 3.8L
Horsepower 3.8L:
190 hp @ 5200 rpm
Torque 3.8L:
230 lb-ft @ 4000 rpm
Performance 4.0L
Horsepower 4.0L:
240 hp @ 5600 rpm
Torque 4.0L:
265 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane recommended
Engine Management
Ignition System:
Distributorless Ignition System (DIS) with coil-on-plug (COP)
Emissions Control:
Catalytic converters, EGR system, evaporative emissions control (EVAP).
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic (41TE, 42LE)
Optional
AWD Option:
Available with All-Wheel Drive (AWD) on certain models/trims, utilizing a transfer case and rear differential.
Features
Transmission Features:
Electronically controlled, adaptive shift logic, torque converter lock-up.
📐 Dimensions
Exterior
Wheelbase:
Approx. 121.1 inches
Overall Length:
Approx. 201.5 inches
Overall Width:
Approx. 78.5 inches (excluding mirrors)
Overall Height:
Approx. 68.7 inches
Interior
Passenger Volume:
Approx. 157.1 cu ft
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 31.4 cu ft
Cargo Volume Behind 2Nd Row:
Approx. 85.5 cu ft (with 3rd row folded)
Cargo Volume Behind 1St Row:
Approx. 140.1 cu ft (with 2nd and 3rd rows folded)
Weights
Curb Weight Base:
Approx. 4,300 lbs
Gross Vehicle Weight Rating Gvwr:
Approx. 5,750 - 6,050 lbs (depending on configuration)
Towing Capacity:
Up to 3,500 lbs (with optional towing package)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Driver:
5 Stars (for models with side airbags)
NHTSA Frontal Crash Passenger:
5 Stars (for models with side airbags)
IIHS Side Impact:
Good (with optional side airbags)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS)
Electronic Stability Control:
Optional Electronic Stability Control (ESC), branded as Electronic Vehicle Information Center (EVIC) or similar.
Passive Features
Airbags:
Standard front driver and passenger airbags. Optional front-seat side-impact airbags and side-curtain airbags for all rows.
Seatbelts:
3-point seatbelts for all occupants, front seatbelt pretensioners.
Child Seats:
LATCH (Lower Anchors and Tethers for CHildren) system for second-row seating.
💡 Technology Features
Infotainment
Audio System:
Optional premium Infinity audio systems, Sirius Satellite Radio, in-dash CD changer (single or multiple disc).
Rear Entertainment:
Optional rear-seat entertainment system with DVD player and video screens.
Driver Assistance
Parking Assist:
Optional rear parking assist sensors.
Connectivity
Navigation:
Optional factory navigation system.
Power Features:
Power sliding doors, power liftgate, power adjustable pedals (optional).
🔧 Maintenance
Service Intervals Engine Oil
Oil Change Interval:
Every 3,000-7,500 miles or 6 months, depending on driving conditions and oil type. Refer to manual for specific recommendations.
Service Intervals Filters
Air Filter Replacement:
Inspect every 15,000 miles, replace as needed (typically every 30,000 miles).
Cabin Air Filter Replacement:
Inspect every 15,000 miles, replace as needed (typically every 15,000-30,000 miles).
Fuel Filter Replacement:
Integrated into fuel pump module; typically not a scheduled replacement, diagnose if performance issues arise.
Service Intervals Fluids
Transmission Fluid Change:
Every 30,000-60,000 miles, depending on severe usage (refer to manual).
Coolant Change:
Initial change at 100,000 miles, then every 50,000-100,000 miles thereafter.
Fluid Specifications
Engine Oil Spec:
API SN/SP, ILSAC GF-5 or newer. SAE 5W-20 recommended for 3.3L and 3.8L; SAE 5W-30 recommended for 4.0L. Check dipstick for exact type.
Transmission Fluid Spec:
ATF+4 (Chrysler Material Standard MS-9602)
Coolant Spec:
Chrysler OAT (Organic Additive Technology) HOAT coolant, typically Mopar 5 Year / 100,000 Mile Coolant or equivalent.
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid Spec:
Chrysler Power Steering Fluid (Mopar P/N 04286060 or equivalent).
Known Issues
Transmission Common Issues:
Torque converter shudder, solenoid pack failures, occasional 'limp-in' mode due to sensor issues.
Engine Common Issues:
Oil leaks from valve covers or oil pan, exhaust manifold cracks (especially on 3.3L/3.8L), occasional EGR valve clogging.
Electrical Common Issues:
Power sliding door module failures, BCM intermittent issues, HVAC blower motor resistor failure, radio static/failure.
Suspension Common Issues:
Worn control arm bushings, tie rod ends, and ball joints leading to clunks or uneven tire wear.
📚 Vehicle History
Brand Heritage
Chrysler Minivan Legacy:
Chrysler pioneered the minivan segment with the original Dodge Caravan and Plymouth Voyager in 1984. The Town & Country represents the premium iteration of this lineage.
Model Evolution
Fourth Generation Dn:
The 2006 model year falls within the fourth generation of the Chrysler minivan platform (2001-2007), which saw significant redesigns and technology updates.
Production
Manufacturing Location:
Windsor Assembly Plant, Windsor, Ontario, Canada.
Sales Performance:
Minivans were a dominant segment in the early 2000s, with the Town & Country being a strong performer in the premium segment.
🏆 Awards & Recognition
Recognitions
Ward Top10 Engines:
While specific model year awards vary, Chrysler's V6 engines (especially the 3.8L and later 4.0L) were generally well-regarded for their torque and refinement in the minivan segment for their time.
Consumer Reports Ratings:
Ratings vary by year and configuration, often praised for comfort and utility, but sometimes criticized for transmission reliability and interior material quality compared to top competitors.
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