🏷️ Basic Information Identification Make: Chrysler Model: Voyager Year: 1997 Market Segment: Minivan 👋 Introduction Market Position Positioning: The 1997 Chrysler Voyager was a key player in the burgeoning minivan segment, offering practicality and family-focused features. Competitive Analysis Competitors: Competed directly with the Ford Windstar, Honda Odyssey, and Chevrolet Venture. Key Features Family Utility: Known for its spacious interior, flexible seating arrangements, and family-friendly features. Powertrain Options: Offered a range of V6 engines providing adequate power for family hauling. Value Proposition: Positioned as a practical and value-oriented choice for families. 📋 Manual Details Coverage Areas Primary Coverage: Full Service and Repair Page Count Estimated Pages: 1000+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, repair, and diagnostics for all variants Engine Electrical: Ignition system, fuel injection, starting and charging systems, engine sensors Transmission Manual: Repair, overhaul, and diagnostics for manual transmissions (if applicable) Transmission Automatic: Repair, overhaul, and diagnostics for automatic transmissions, including torque converter and related systems Drivetrain: Front-wheel drive (FWD) system, axles, CV joints, differential Suspension: Front and rear suspension components, alignment, shock absorbers, struts Steering: Power steering system, steering gear, linkages, wheel alignment Brakes: Front and rear brake systems (disc/drum), ABS, brake fluid, hydraulic components Electrical System: Battery, charging system, lighting, horn, wipers, power accessories, fuses and relays HVAC: Heating, ventilation, and air conditioning system components, refrigerant, troubleshooting Body And Chassis: Body panel repair, door mechanisms, interior trim, glass replacement, structural components Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, evaporative emissions control (EVAP) Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes, hangers Cooling System: Radiator, coolant, water pump, thermostat, hoses, fan Diagnostic Trouble Codes: OBD-II system, DTC definitions, diagnostic procedures Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, fluid level checks Troubleshooting: Systematic diagnostic procedures for common and complex issues Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement Component Replacement: Detailed step-by-step instructions for replacing individual parts Electrical Diagnostics: Wiring diagrams, circuit testing, component diagnosis Body Repair: Panel alignment, dent repair, rust prevention, seal replacement Wheel Alignment: Specifications and procedures for front and rear wheel alignment Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Printability: Printable pages Print Quality Image Resolution: High-resolution images and diagrams Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) Completeness Completeness: Full factory service manual coverage ⚙️ Engine Specifications Primary Engine Engine Code: EER (3.0L V6 OHV) Engine Displacement: 3.0 Liters / 182 cubic inches Engine Configuration: Overhead Valve (OHV), 60-degree V6 Horsepower Peak: 150 hp @ 4900 RPM (approx.) Torque Peak: 180 lb-ft @ 3000 RPM (approx.) Optional Engine Engine Code: OSH (3.8L V6 OHV) Engine Displacement: 3.8 Liters / 230 cubic inches Horsepower Peak: 180 hp @ 4700 RPM (approx.) Torque Peak: 220 lb-ft @ 3200 RPM (approx.) Fuel System Induction: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Fuel Octane Rating: 87 Octane (minimum recommended) 🔧 Transmission Standard Type: 4-speed Automatic Transaxle Optional Type: None specified for this model year; Automatic was standard. Features Cooling: Internal transmission cooler integrated with engine radiator. Fluid Type: Chrysler ATF+3 (MS-9229) Fluid Capacity: Approx. 9.5 pints (4.5 Liters) for a dry fill, 5-6 pints (2.4-2.8 Liters) for fluid change. 📐 Dimensions Exterior Length: 179.4 inches Width: 72.1 inches Height: 65.9 inches Wheelbase: 111.2 inches Interior Passenger Capacity: 7 Passengers (with 3 rows of seating) Cargo Cargo Volume Behind 2Nd Row: Approx. 76.9 cubic feet Cargo Volume Behind 1St Row: Approx. 142.1 cubic feet Weights Curb Weight: 3700 - 4000 lbs (approx., depending on engine and options) Gross Vehicle Weight Rating: 5300 lbs (approx.) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 Stars NHTSA Front Impact Passenger: 4 Stars Active Features ABS: Optional Anti-lock Braking System (ABS) Passive Features Airbags: Driver and front passenger airbags Seatbelts: Three-point seatbelts for all outboard occupants, two-point seatbelts for center positions. 💡 Technology Features Infotainment Audio System: AM/FM stereo with cassette player; optional CD player available. Speaker Configuration: Standard 4-speaker system; optional 6-speaker system. Driver Assistance Cruise Control: Standard cruise control on most models. Connectivity Power Windows Locks: Optional power windows and door locks available. Remote Keyless Entry: Optional remote keyless entry system. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 5,000 miles or 3-6 months, depending on driving conditions (refer to manual for specifics). Transmission Fluid Change: Every 30,000 - 60,000 miles, or as recommended by severe service conditions. Spark Plug Replacement: Refer to manual; typically around 30,000 - 60,000 miles for conventional plugs. Coolant Flush: Every 30,000 miles or 2-3 years. Fluid Specifications Engine Oil Type: SAE 5W-30 or 10W-30 (refer to owner's manual or manual for specific...
Panel alignment, dent repair, rust prevention, seal replacement
Wheel Alignment:
Specifications and procedures for front and rear wheel alignment
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Printability:
Printable pages
Print Quality
Image Resolution:
High-resolution images and diagrams
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
Completeness
Completeness:
Full factory service manual coverage
⚙️ Engine Specifications
Primary Engine
Engine Code:
EER (3.0L V6 OHV)
Engine Displacement:
3.0 Liters / 182 cubic inches
Engine Configuration:
Overhead Valve (OHV), 60-degree V6
Horsepower Peak:
150 hp @ 4900 RPM (approx.)
Torque Peak:
180 lb-ft @ 3000 RPM (approx.)
Optional Engine
Engine Code:
OSH (3.8L V6 OHV)
Engine Displacement:
3.8 Liters / 230 cubic inches
Horsepower Peak:
180 hp @ 4700 RPM (approx.)
Torque Peak:
220 lb-ft @ 3200 RPM (approx.)
Fuel System
Induction:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Fuel Octane Rating:
87 Octane (minimum recommended)
🔧 Transmission
Standard
Type:
4-speed Automatic Transaxle
Optional
Type:
None specified for this model year; Automatic was standard.
Features
Cooling:
Internal transmission cooler integrated with engine radiator.
Fluid Type:
Chrysler ATF+3 (MS-9229)
Fluid Capacity:
Approx. 9.5 pints (4.5 Liters) for a dry fill, 5-6 pints (2.4-2.8 Liters) for fluid change.
📐 Dimensions
Exterior
Length:
179.4 inches
Width:
72.1 inches
Height:
65.9 inches
Wheelbase:
111.2 inches
Interior
Passenger Capacity:
7 Passengers (with 3 rows of seating)
Cargo
Cargo Volume Behind 2Nd Row:
Approx. 76.9 cubic feet
Cargo Volume Behind 1St Row:
Approx. 142.1 cubic feet
Weights
Curb Weight:
3700 - 4000 lbs (approx., depending on engine and options)
Gross Vehicle Weight Rating:
5300 lbs (approx.)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4 Stars
NHTSA Front Impact Passenger:
4 Stars
Active Features
ABS:
Optional Anti-lock Braking System (ABS)
Passive Features
Airbags:
Driver and front passenger airbags
Seatbelts:
Three-point seatbelts for all outboard occupants, two-point seatbelts for center positions.
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with cassette player; optional CD player available.
Speaker Configuration:
Standard 4-speaker system; optional 6-speaker system.
Driver Assistance
Cruise Control:
Standard cruise control on most models.
Connectivity
Power Windows Locks:
Optional power windows and door locks available.
Remote Keyless Entry:
Optional remote keyless entry system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 miles or 3-6 months, depending on driving conditions (refer to manual for specifics).
Transmission Fluid Change:
Every 30,000 - 60,000 miles, or as recommended by severe service conditions.
Spark Plug Replacement:
Refer to manual; typically around 30,000 - 60,000 miles for conventional plugs.
Coolant Flush:
Every 30,000 miles or 2-3 years.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 or 10W-30 (refer to owner's manual or manual for specific engine)
Engine Oil Capacity:
4.5 quarts (4.3 Liters) with filter change for 3.0L/3.3L, 5.0 quarts (4.7 Liters) for 3.8L (check manual).
Coolant Type:
Chrysler Antifreeze/Coolant (Ethylene Glycol based, 50/50 mix with distilled water)
Brake Fluid Type:
DOT 3
Power Steering Fluid:
ATF+3 or power steering fluid meeting Chrysler MS-5924.
Known Issues
Transmission Hard Shifts:
Common issue with older Chrysler automatics, often related to solenoid issues or fluid degradation.
Rear Main Seal Leaks:
Potential for oil leaks from the rear main crankshaft seal.
Headliner Sagging:
Common interior issue where the headliner fabric detaches.
Blower Motor Failure:
HVAC blower motor can fail over time.
Wheel Bearing Wear:
Front wheel bearings may require replacement.
📚 Vehicle History
Brand Heritage
Chrysler Minivan Legacy:
Chrysler pioneered the modern minivan segment with the original Dodge Caravan/Plymouth Voyager in 1984.
Model Evolution
Second Generation:
The 1997 Voyager is part of Chrysler's second-generation minivans (1991-1995) which were significantly redesigned from the first generation, or the beginning of the third generation (1996-2000) depending on exact interpretation of platform. For 1997, it's the third generation.