🏷️ Basic Information Identification Make: Chrysler Model: Voyager Year: 1996 Generation Generation Code: NS Codes Chassis Code: GS 👋 Introduction Market Position Market Segment: Minivan Target Audience: DIY mechanics, professional technicians, fleet maintenance Competitive Analysis Competitors: Dodge Grand Caravan, Ford Windstar, Chevrolet Venture, Plymouth Grand Voyager Key Features Vehicle Appeal: Practicality, family hauling, versatile interior Manual Value Proposition: Empowers owners with detailed, accurate repair information, saving time and money. 📋 Manual Details Coverage Areas Coverage Type: All Service Repair Page Count Estimated Page Count: 1500-2000 Manual Type Manual Type: Factory Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnostics, component testing Engine Electrical: Ignition, fuel injection, starting, charging systems, sensors, ECUs Transmission Automatic: Operation, overhaul, diagnostics, fluid service (e.g., 41TE/42LE) Brakes: Hydraulic system, ABS, component replacement, bleeding procedures Suspension And Steering: Front/rear suspension, power steering, alignment specifications HVAC: Air conditioning, heating, ventilation systems, component replacement Electrical And Wiring: Body control modules, lighting, power windows, door locks, fuses, relays, wiring diagrams Body And Interior: Panel removal, trim, seats, sound deadening, body repair procedures Fuel System: Fuel pump, injectors, lines, tank, evaporative emissions Cooling System Cooling System: Radiator, water pump, thermostat, coolant types, flushing Exhaust System Exhaust System: Component replacement, emissions control Procedures Included Preventative Maintenance: Oil changes, filter replacements, fluid checks, belt inspections Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, OBD-II codes Repair Procedures: Step-by-step instructions for component replacement and repair Overhaul Procedures: Detailed instructions for engine and transmission rebuilds Alignment And Balancing: Wheel alignment angles, balancing procedures Wiring Diagrams: Comprehensive electrical schematics for all systems Torque Specifications: Detailed torque values for critical fasteners Technical Depth Depth Level: Expert Level (covers complete teardown and reassembly) Diagnostic Capabilities: Advanced diagnostics using scan tools and component testing 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable Text Print Quality Image Resolution: High Resolution (suitable for printing) Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code 1: 3.0L V6 (Mitsubishi 6G72) Engine Description 1: SOHC, 12-valve, naturally aspirated Horsepower 1: 141 hp @ 5000 rpm Torque 1: 170 lb-ft @ 3750 rpm Optional Engine Engine Code 2: 3.3L V6 (Chrysler EFA/EGA) Engine Description 2: Overhead Valve (OHV), 12-valve, naturally aspirated Horsepower 2: 158 hp @ 4500 rpm Torque 2: 190 lb-ft @ 3250 rpm Engine Code 3: 3.8L V6 (Chrysler EGH) Engine Description 3: Overhead Valve (OHV), 12-valve, naturally aspirated Horsepower 3: 166 hp @ 4400 rpm Torque 3: 207 lb-ft @ 3200 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Recommended Fuel: 87 Octane Unleaded Gasoline 🔧 Transmission Standard Transmission Type 1: 4-speed Automatic (41TE/42LE) Optional Transmission Type 2: 4-speed Automatic (42LE - Heavy Duty) Features Transmission Control: Electronic transmission control with automatic shift logic Fluid Specifications Transmission Fluid Type: ATF+4 (or equivalent, consult manual for specific cross-reference) 📐 Dimensions Exterior Length: Approx. 188.7 inches Width: Approx. 72.4 inches Height: Approx. 68.8 inches Wheelbase: Approx. 112.1 inches Cargo Cargo Volume Seats Up: Approx. 150 cu ft (with rear seats removed) Weights Curb Weight Min: Approx. 3600 lbs Gross Vehicle Weight Rating Gvwr: Approx. 5300 lbs 🛡️ Safety Features Ratings NHTSA Driver Front Impact: 4/5 Stars (for 1996 model) NHTSA Passenger Front Impact: 4/5 Stars (for 1996 model) Active Features ABS: Standard Anti-lock Braking System Passive Features Airbags: Driver and front passenger airbags Seat Belts: Front seat pretensioners, rear 3-point seat belts 💡 Technology Features Infotainment Audio System: Optional AM/FM stereo with cassette and CD player Driver Assistance Cruise Control: Standard cruise control Connectivity Remote Keyless Entry: Optional remote keyless entry system 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 7,500 miles (depending on oil type and driving conditions, consult manual) Transmission Fluid Change Interval: Every 30,000 - 60,000 miles (recommendation varies, consult manual) Coolant Change Interval: Every 30,000 - 100,000 miles (depending on coolant type, consult manual) Fluid Specifications Engine Oil Specification: SAE 5W-30 (check for seasonal variations, consult manual) Engine Oil Capacity: Approx. 3.7 - 4.7 quarts (depending on engine, consult manual) Coolant Type: Ethylene Glycol based, Green (consult manual for specific Mopar recommendation) Known Issues Common Issue 1: Transmission clutch pack wear (especially 41TE/42LE) Common Issue 2: Head gasket leaks (3.0L Mitsubishi engine) Common Issue 3: Door lock actuator failures Common Issue 4: Alternator failures Common Issue 5: CV joint wear 📚 Vehicle History Brand Heritage Brand Focus: Chrysler historically known for innovation in automotive design and family vehicles. Model Evolution Generation Name: NS Generation First Generation Launch: 1991 Generation Ns Years: 1996-2000 Production Manufacturing Plant: Windsor Assembly Plant, Ontario, Canada 🏆 Awards & Recognition Recognitions Automotive Journal Recognition: Often cited in automotive publications for its utility and value as a family vehicle. Ratings Consumer Reports Rating: Variable ratings depending on specific year and powertrain, but generally recognized...