🏷️ Basic Information Identification Make: Chrysler Model: Voyager Codes Chassis Code: GS Generation Generation Identifier: Second Generation (GS) 👋 Introduction Market Position Vehicle Segment: Minivan Competitive Analysis Key Competitors: Dodge Grand Caravan, Ford Windstar, Toyota Sienna, Honda Odyssey Key Features Unique Selling Points: Spacious interior, flexible seating configurations, comfortable ride, availability of Stow 'n Go seating (later models, but design principles established here). 📋 Manual Details Coverage Areas Covered Years: 1996-1999 Page Count Estimated Page Count: 1000+ Manual Type Manual Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (2.4L DOHC, 3.0L SOHC V6, 3.3L OHV V6), Transmission (3-speed automatic, 4-speed automatic) Chassis: Suspension (front struts, rear torsion beam), Steering (power rack-and-pinion), Brakes (front disc, rear drum/disc), Wheels & Tires Electrical: Wiring diagrams, lighting, ignition system, charging system, starting system, instrument cluster, comfort & convenience systems Body: Exterior (doors, hood, liftgate), Interior (seats, trim, dashboard), Climate control (HVAC), Body structure and repair Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, tune-ups Troubleshooting: Diagnostic procedures, fault code interpretation, symptom-based troubleshooting Repair: Engine overhaul, transmission overhaul, brake system repair, suspension component replacement, electrical component repair Diagnostics: OBD-II diagnostics, sensor testing, actuator testing Technical Depth Depth: Comprehensive: Covers all aspects from basic maintenance to full engine/transmission rebuilds and complex electrical diagnostics. 📊 Manual Specifications File Format PDF Quality: High-resolution scans, searchable text, bookmarked for easy navigation. Print Quality Print Suitability: Printable on standard office/home printers. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 1: 2.4L DOHC Inline-4 (4G69 Mitsubishi) Engine 2: 3.0L SOHC V6 (6G72 Mitsubishi) Engine 3: 3.3L OHV V6 (Chrysler EER) Performance Horsepower 2.4L: Approx. 150 hp @ 5750 rpm Torque 2.4L: Approx. 160 lb-ft @ 4000 rpm Horsepower 3.0L: Approx. 150 hp @ 5000 rpm Torque 3.0L: Approx. 170 lb-ft @ 3750 rpm Horsepower 3.3L: Approx. 158 hp @ 4700 rpm Torque 3.3L: Approx. 190 lb-ft @ 3250 rpm Fuel System Fuel Delivery 2.4L: Electronic Fuel Injection (EFI) Fuel Delivery V6: Electronic Fuel Injection (EFI) Emissions Emission Controls: Catalytic converter, EGR system, evaporative emission control 🔧 Transmission Standard Transmission Type Standard: 3-Speed Automatic (A604/41TE variants) for 2.4L & 3.0L V6 Optional Transmission Type Optional: 4-Speed Automatic (42LE) for 3.3L V6 Features Transmission Control: Electronic control unit (ECU) for optimal shift points and performance. Fluid Specifications Transmission Fluid Type: ATF+4 (Chrysler Mopar) Transmission Fluid Capacity 3Spd: Approx. 9.5 quarts (9.0 L) Transmission Fluid Capacity 4Spd: Approx. 11.2 quarts (10.6 L) 📐 Dimensions Exterior Length: Approx. 178.9 inches (4544 mm) Width: Approx. 72.0 inches (1829 mm) Height: Approx. 66.9 inches (1699 mm) Wheelbase: Approx. 111.8 inches (2840 mm) Cargo Cargo Volume Behind 3Rd Row: Approx. 20.1 cubic feet (569 L) Cargo Volume Max: Approx. 143.2 cubic feet (4055 L) with rear seats removed Weights Curb Weight Est: Approx. 3800-4100 lbs (1724-1860 kg) depending on configuration Gross Vehicle Weight Rating Est: Approx. 5300-5500 lbs (2404-2495 kg) 🛡️ Safety Features Ratings NHTSA Driver Side Front Impact Rating: Likely 4-star (data varies slightly by model year and specific testing methodology) NHTSA Passenger Side Front Impact Rating: Likely 4-star (data varies slightly by model year and specific testing methodology) Active Features ABS: Standard on most trims, optional on some early models. Traction Control: Optional on some models, typically with higher trim levels. Passive Features Airbags: Driver and front passenger airbags standard. Side airbags were not common on this generation. Seatbelts: 3-point seatbelts for all seating positions, with pretensioners for front seats. Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system introduced during this generation, becoming more widespread by 1999. 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette, optional CD player. Basic speaker systems. Driver Assistance Cruise Control: Standard on most trims. Connectivity Remote Keyless Entry: Optional on some models. Climate Control HVAC System: Manual climate control with front and rear vents. Optional automatic temperature control on higher trims. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles (5,000-8,000 km) or 3-6 months, depending on driving conditions and oil type used. Consult manual for specifics. Air Filter Replacement: Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection. Spark Plug Replacement 2.4L: Approx. 60,000-100,000 miles (96,000-160,000 km), depending on plug type. Spark Plug Replacement V6: Approx. 30,000-60,000 miles (48,000-96,000 km), depending on plug type. Fluid Specifications Engine Oil Type: SAE 5W-30 or 10W-30, API service rating SG or higher. Check manual for specific recommendations. Coolant Type: Chrysler Mopar Antifreeze/Coolant (Ethylene Glycol based) or equivalent. Typically a green color. 50/50 mix with distilled water. Brake Fluid Type: DOT 3 Power Steering Fluid Type: Chrysler Mopar Power Steering Fluid or Dexron III ATF Known Issues Common Wear Items: Brake pads and rotors, suspension bushings, exhaust components, CV joints. Engine Specific Issues: 3.3L...