Front suspension (struts, control arms, ball joints), rear suspension (torsion beam or independent depending on specific variant), wheel alignment specifications
Steering Systems:
Power steering system, steering column, steering gear/rack and pinion
Brake Systems:
Front and rear brake components (discs/drums), hydraulic system, anti-lock braking system (ABS) diagnostics and repair
Electrical Systems:
Battery, starting system, charging system, lighting system, instrument cluster, wiring diagrams, Body Control Module (BCM), Powertrain Control Module (PCM)
HVAC Systems:
Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant handling, climate control operation
Troubleshooting guides based on symptoms, diagnostic trouble code (DTC) interpretation, testing of electrical circuits and sensors, fuel system pressure testing
Technical Specifications Charts:
Torque specifications for all fasteners, engine data, electrical system specifications, diagnostic parameters
Wiring Diagrams:
Detailed electrical wiring schematics for all vehicle systems
Troubleshooting Trees:
Step-by-step diagnostic flowcharts for common problems
Technical Depth
Depth Of Information:
Comprehensive; covers everything from basic maintenance to complete engine and transmission overhauls, advanced diagnostics, and detailed electrical system repair.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Text-searchable PDF for quick information retrieval
Print Quality
Image Resolution:
High-resolution images and diagrams suitable for printing
Approx. 8.0 - 9.5 quarts (7.6 - 9.0 liters) for a dry fill
📐 Dimensions
Exterior
Wheelbase:
113.1 inches (2873 mm)
Length:
193.9 inches (4925 mm)
Width:
76.9 inches (1953 mm)
Height:
68.3 inches (1735 mm)
Weights
Curb Weight Range:
Approx. 4000-4400 lbs (1814-1996 kg) depending on configuration
Gross Vehicle Weight Rating Gvwr:
Approx. 5700-6000 lbs (2585-2722 kg)
Cargo
Cargo Volume Behind 1St Row:
Approx. 150 cu. ft. (4.25 m³)
Cargo Volume Behind 2Nd Row:
Approx. 85 cu. ft. (2.41 m³)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating 2001:
Four-star (driver and passenger front-seat side-impact occupant protection)
IIHS Small Overlap Front Rating:
Not rated (as this test was not prevalent for this era)
Active Features
ABS Availability:
Optional on most trims, standard on higher trims
Passive Features
Airbag System:
Driver and front passenger airbags (SRS)
Seatbelt Type:
Three-point seat belts for all seating positions
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Audio System:
Available AM/FM stereo with CD player, cassette player, and optional premium sound systems.
Rear Entertainment:
Optional rear-seat entertainment system with video cassette player (VCP) or early DVD players on some higher trims.
Driver Assistance
Cruise Control:
Standard on most trims
Connectivity
Power Accessories:
Power windows, power door locks, available power sliding doors, power liftgate.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles (4,800 km) or 3 months, or 7,500 miles (12,000 km) / 6 months with synthetic oil (refer to manual for specific recommendations).
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months
Spark Plug Replacement:
Every 30,000 miles (48,000 km) for conventional plugs, potentially longer for platinum/iridium
Transmission Fluid Change:
Every 30,000 miles (48,000 km) or 24 months, especially under severe operating conditions
Coolant Flush:
Every 30,000 miles (48,000 km) or 24 months
Fluid Specifications
Engine Oil Specification:
API Service SG or SH, SAE 5W-30 or 10W-30 (refer to manual for climate-specific recommendations)
Engine Oil Capacity:
Approx. 4.5 quarts (4.3 liters) with filter for 3.3L V6; Approx. 5.0 quarts (4.7 liters) with filter for 3.8L V6
Coolant Type:
Chrysler/Mopar Antifreeze/Coolant (Green 50/50 mix with distilled water)
Brake Fluid Type:
DOT 3
Known Issues
Common Issues Engine:
Head gasket leaks, intake manifold gasket leaks, oil filter housing leaks, occasional spark plug blow-out on some engines.
Common Issues Transmission:
Torque converter shudder, transmission fluid leaks, issues with the transmission control solenoid.
Common Issues Suspension:
Worn front control arm bushings, worn ball joints, premature tie rod end wear.
Common Issues Electrical:
Faulty window regulators, issues with the power sliding door mechanism, intermittent HVAC blower motor operation.
📚 Vehicle History
Brand Heritage
Brand History Note:
Chrysler has a long history in automotive manufacturing, particularly known for its innovations in the minivan segment.
Model Evolution
Voyager Model Context:
The Chrysler Voyager is part of the Dodge Caravan/Plymouth Voyager family, representing Chrysler's pioneering efforts and market dominance in minivans starting in the mid-1980s.
Generation Ns:
This generation (NS) was introduced for the 1996 model year and received a facelift for the 2001 model year, encompassing the years covered by this manual.
Production
Production Locations:
Windsor, Ontario, Canada; St. Louis, Missouri, USA
Production Years For This Generation:
1996-2007 (with significant updates)
🏆 Awards & Recognition
Recognitions
Car And Driver Best List:
The Chrysler minivan platform (including Voyager/Grand Caravan) has been a frequent recipient of '10 Best' lists from publications like Car and Driver in earlier iterations, establishing its segment leadership.
Ratings
Consumer Reports Ratings:
Varies by model year and specific issues; consult historical Consumer Reports for detailed owner satisfaction and reliability ratings.