Chrysler Voyager 1996-2005 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Chrysler Model: Voyager Generation: RS (Second Generation) Codes Platform Code: NS/GS (based on Dodge Caravan/Plymouth Voyager) 👋 Introduction Market Position Segment: Minivan Target Audience: Families, individuals requiring versatile passenger and cargo space Competitive Analysis Key Competitors: Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture/Lumina APV/Trans Sport Key Features Selling Points: Spacious interior, flexible seating configurations, comfortable ride, good value proposition 📋 Manual Details Coverage Areas Years Covered: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 Page Count Estimated Page Count: 2000+ Manual Type Type: Workshop Repair & Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission (Automatic), Drivetrain Chassis: Suspension (Front & Rear), Steering, Brakes (Front & Rear Disc/Drum), Wheels & Tires Electrical: Charging System, Starting System, Ignition System, Lighting, Instrumentation, Audio System, Power Accessories, Body Control Modules (BCM), Anti-theft System HVAC: Air Conditioning, Heating, Ventilation Body: Body Panels, Doors, Windows, Seats, Interior Trim, Exterior Trim, Bumpers, Roof Systems Procedures Included Maintenance: Oil Changes, Filter Replacements, Spark Plug Replacement, Coolant Flush, Brake Fluid Flush, Belt Inspections/Replacement, Tire Rotation, Lubrication Points Diagnostics Troubleshooting: OBD-II Codes, Engine Performance Issues, Electrical Faults, HVAC Malfunctions, Drivetrain Noises, Brake System Problems Repair Overhaul: Engine Rebuilding, Transmission Overhaul, Brake Component Replacement, Suspension Component Replacement, Steering System Repair, Electrical Component Repair/Replacement Adjustment Calibration: Wheel Alignment, Parking Brake Adjustment, Door Latch Adjustment Technical Depth Depth: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts Diagnostic Tools Required: OBD-II Scanner, Multimeter, Specialized Jigs & Fixtures (where applicable) Wiring Diagrams: Detailed electrical schematics included for all systems 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Resolution: High resolution, suitable for printing Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Searchability Text Search: Likely searchable text (OCR dependent) ⚙️ Engine Specifications Primary Engine Engine Code 1: EDZ (3.0L SOHC V6) Displacement 1: 3.0 Liters (182 cu in) Configuration 1: V6 (90-degree bank angle) Valvetrain 1: SOHC (Single Overhead Camshaft), 2 valves per cylinder Bore X Stroke 1: 3.50 x 3.13 inches (89.0 x 79.6 mm) Compression Ratio 1: 8.9:1 Horsepower 1: Approx. 150-158 hp @ 5000-5200 RPM Torque 1: Approx. 170-175 lb-ft @ 2800-3000 RPM Optional Engine Engine Code 2: EGA (3.3L SOHC V6) Displacement 2: 3.3 Liters (201 cu in) Valvetrain 2: SOHC (Single Overhead Camshaft), 2 valves per cylinder Horsepower 2: Approx. 158 hp @ 5000 RPM Torque 2: Approx. 190 lb-ft @ 3200 RPM Engine Code 3: JTEC (3.8L SOHC V6) Displacement 3: 3.8 Liters (230 cu in) Valvetrain 3: SOHC (Single Overhead Camshaft), 2 valves per cylinder Horsepower 3: Approx. 166-180 hp @ 4500-5000 RPM Torque 3: Approx. 227-230 lb-ft @ 3200-3400 RPM Fuel System Fuel Delivery: Multi-Port Fuel Injection (MPFI) Fuel Type: Unleaded Gasoline Fuel Tank Capacity: Approx. 18.0 gallons (68 L) 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transmission Model: 41TE (Chrysler's transverse automatic transmission) Optional Transmission Type Optional: N/A (Automatic only for this generation) Features Overdrive: Yes (4th gear) Torque Converter: Lock-up torque converter Fluid Specifications Fluid Type: ATF+4 (Automatic Transmission Fluid, Type 9602) 📐 Dimensions Exterior Length: Approx. 189.3 - 192.9 inches (4808 - 4899 mm) depending on year/trim Width: Approx. 72.4 inches (1839 mm) Height: Approx. 68.5 - 69.4 inches (1740 - 1763 mm) Wheelbase: Approx. 112.1 inches (2847 mm) Interior Passenger Capacity: 7-8 Passengers Cargo Cargo Volume Behind 3Rd Row: Approx. 38.9 cu ft (1090 L) Cargo Volume Max: Approx. 144.2 cu ft (4083 L) with seats removed Weights Curb Weight: Approx. 3,800 - 4,200 lbs (1724 - 1905 kg) Gross Vehicle Weight Rating Gvwr: Approx. 5,500 - 5,800 lbs (2495 - 2631 kg) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4/5 Stars (for certain years/configurations) NHTSA Front Impact Passenger: 4/5 Stars (for certain years/configurations) IIHS Side Impact: Acceptable (for certain years/configurations) Active Features ABS: Standard (4-wheel Anti-lock Braking System) Traction Control: Optional on some models/trims Passive Features Airbags: Driver and Passenger Frontal Airbags; Optional Side Airbags (later models) Seat Belts: 3-point seat belts with pretensioners Child Seat Anchors: LATCH System (introduced during this generation) 💡 Technology Features Infotainment Audio System: AM/FM Cassette/CD Player (options varied by trim and year) Speakers: 4 to 8 Speakers depending on trim level Driver Assistance Cruise Control: Standard on most models Connectivity Power Outlets: 12V accessory outlets Other Features Power Doors: Optional power sliding rear door, optional power liftgate Seating Features: Fold-and-stow second and third-row seating, optional leather upholstery 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-7,500 miles (5,000-12,000 km) or 6 months, depending on oil type and driving conditions (refer to manual for specifics) Air Filter Replacement: Every 15,000-30,000 miles (24,000-48,000 km) Spark Plug Replacement: Every 30,000-100,000 miles (48,000-160,000 km) depending on plug type (e.g., platinum/iridium) Coolant Flush: Every 30,000-100,000 miles (48,000-160,000 km) or 2-5 years Fluid...
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