🏷️ Basic Information Identification Make: Citroën Model: C4 Year: 2004 Codes Platform: PSA PF2 👋 Introduction Market Position Target Audience: Owners seeking to perform their own maintenance and repairs, DIY enthusiasts, independent repair shops, and professional mechanics. Competitive Analysis Value Proposition: Provides comprehensive, dealer-level repair information in an accessible digital format, empowering users to reduce repair costs and maintain their vehicles effectively. Key Features Ease Of Use: Simple PDF format, no installation required, easily navigable with searchable text (depending on PDF creation), and printable pages. Instructional Style: Step-by-step illustrated repair procedures, complete walk-throughs of procedures, and mechanical instructions. 📋 Manual Details Coverage Areas Coverage: Engine, Clutch, Gearbox, Propeller Shafts, Rear Axles, Front Axle, Front and Rear Suspensions, Wheels and Tyres, Steering System, Brakes, Bodywork and Chassis Frame, Maintenance, Electric/Electronic System Page Count Estimated Page Count: Highly comprehensive, likely exceeding 1000 pages given the scope of repair and maintenance information Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanicals (cylinder head, block, pistons, crankshaft, camshafts), lubrication system, cooling system, fuel injection system, ignition system, emission control systems, engine management system (ECU) Drivetrain Systems: Clutch operation and replacement, manual gearbox (gear train, synchronizers, shift mechanisms), automatic gearbox (if applicable, although not explicitly stated), propeller shafts, drive shafts, CV joints, rear axle assembly, front axle assembly Suspension And Steering: Front suspension components (struts, wishbones, anti-roll bar), rear suspension components (torsion beam, shock absorbers, trailing arms), wheel bearing replacement, steering system (rack and pinion, power steering pump, steering column), wheel alignment procedures Braking System: Front and rear brake discs and pads, brake caliper overhaul, brake fluid replacement, hydraulic system bleeding, ABS (Anti-lock Braking System) components and diagnostics, parking brake system Bodywork And Chassis: Chassis frame construction, body panel removal and installation, door mechanisms, hood and trunk operation, interior trim removal, glass replacement, anti-corrosion treatment Electrical And Electronic Systems: Wiring diagrams, battery, starter motor, alternator, lighting system (headlights, taillights, interior lights), power windows, central locking, instrument panel, dashboard components, infotainment system wiring, diagnostic connector (OBD-II) access and interpretation HVAC System: Heating, Ventilation, and Air Conditioning (HVAC) system operation, refrigerant servicing (if covered), blower motor, climate control panel, cabin air filter replacement Procedures Included Maintenance Procedures: Routine maintenance (oil changes, filter replacements, spark plug changes, fluid checks and top-ups), brake system checks, suspension inspection, tire rotation and pressure checks Repair Procedures: Step-by-step instructions for component removal, inspection, repair, and reinstallation for all major systems. Includes detailed procedures for engine rebuilds, gearbox overhauls, suspension component replacement, brake caliper servicing, and electrical system troubleshooting. Troubleshooting: Diagnostic guides for identifying common faults, fault codes (where applicable), and step-by-step troubleshooting processes for various systems. Technical Depth Depth: Comprehensive, covering basic maintenance to advanced mechanical and electrical repairs. Suitable for professional mechanics and experienced DIY enthusiasts. Includes detailed torque specifications, diagnostic procedures, and schematics. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) File Compatibility: Compatible with all Windows Operating Systems, macOS, Linux, iOS, Android, and any device capable of opening a PDF. Print Quality Printable: Yes, individual pages or entire sections can be printed. Image Quality: High-resolution, designed for clear display of images and graphics, recommended to use Adobe PDF Reader for optimal viewing. Binding Type Binding: Digital (no physical binding) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Options 2004 C4: Likely includes the 1.4L (ET3), 1.6L (TU5), and 2.0L (EW10) petrol engines, and potentially the 1.4L (DV4) and 1.6L (DV6) HDi diesel engines. Specific engine codes and variants will be detailed within the manual. Performance Typical Petrol Power Output: Ranges from approximately 75 hp (1.4L) to 138 hp (2.0L) depending on the specific engine variant. Typical Diesel Power Output: Ranges from approximately 68 hp (1.4 HDi) to 90 hp (1.6 HDi). Fuel System Fuel Injection Type: Multi-point fuel injection (MPI) for petrol engines, Common Rail Direct Injection (CRDI) for HDi diesel engines. Fluid Specifications Engine Oil Grade: Typically 5W-40 or 10W-40 for petrol engines, and 5W-30 low-ash oil for HDi diesel engines. Specific PSA approvals (e.g., B71 2294, B71 2290) will be listed. Fluid Capacities Engine Oil Capacity: Varies by engine, typically around 3.5 to 4.5 liters for petrol engines and 4.0 to 5.0 liters for diesel engines. Precise capacities will be in the manual. 🔧 Transmission Standard Standard Transmission: Likely a 5-speed manual transmission (e.g., BE4 gearbox). Optional Optional Transmission: Possibly a 4-speed automatic transmission (e.g., AL4) for some engine variants. Features Gearbox Fluid: Manual gearbox typically uses GL-4 specified gear oil. Automatic transmission fluid (ATF) specific to the AL4 gearbox. Specific part numbers and viscosities will be detailed. 📐 Dimensions Exterior Body Styles: Hatchback (3-door and 5-door) and possibly a sedan variant (C4 Sedan) depending on market. Length Approx: Around 4260 mm for the hatchback. Width...
Owners seeking to perform their own maintenance and repairs, DIY enthusiasts, independent repair shops, and professional mechanics.
Competitive Analysis
Value Proposition:
Provides comprehensive, dealer-level repair information in an accessible digital format, empowering users to reduce repair costs and maintain their vehicles effectively.
Key Features
Ease Of Use:
Simple PDF format, no installation required, easily navigable with searchable text (depending on PDF creation), and printable pages.
Instructional Style:
Step-by-step illustrated repair procedures, complete walk-throughs of procedures, and mechanical instructions.
📋 Manual Details
Coverage Areas
Coverage:
Engine, Clutch, Gearbox, Propeller Shafts, Rear Axles, Front Axle, Front and Rear Suspensions, Wheels and Tyres, Steering System, Brakes, Bodywork and Chassis Frame, Maintenance, Electric/Electronic System
Page Count
Estimated Page Count:
Highly comprehensive, likely exceeding 1000 pages given the scope of repair and maintenance information
Clutch operation and replacement, manual gearbox (gear train, synchronizers, shift mechanisms), automatic gearbox (if applicable, although not explicitly stated), propeller shafts, drive shafts, CV joints, rear axle assembly, front axle assembly
Suspension And Steering:
Front suspension components (struts, wishbones, anti-roll bar), rear suspension components (torsion beam, shock absorbers, trailing arms), wheel bearing replacement, steering system (rack and pinion, power steering pump, steering column), wheel alignment procedures
Braking System:
Front and rear brake discs and pads, brake caliper overhaul, brake fluid replacement, hydraulic system bleeding, ABS (Anti-lock Braking System) components and diagnostics, parking brake system
Bodywork And Chassis:
Chassis frame construction, body panel removal and installation, door mechanisms, hood and trunk operation, interior trim removal, glass replacement, anti-corrosion treatment
Electrical And Electronic Systems:
Wiring diagrams, battery, starter motor, alternator, lighting system (headlights, taillights, interior lights), power windows, central locking, instrument panel, dashboard components, infotainment system wiring, diagnostic connector (OBD-II) access and interpretation
HVAC System:
Heating, Ventilation, and Air Conditioning (HVAC) system operation, refrigerant servicing (if covered), blower motor, climate control panel, cabin air filter replacement
Procedures Included
Maintenance Procedures:
Routine maintenance (oil changes, filter replacements, spark plug changes, fluid checks and top-ups), brake system checks, suspension inspection, tire rotation and pressure checks
Repair Procedures:
Step-by-step instructions for component removal, inspection, repair, and reinstallation for all major systems. Includes detailed procedures for engine rebuilds, gearbox overhauls, suspension component replacement, brake caliper servicing, and electrical system troubleshooting.
Troubleshooting:
Diagnostic guides for identifying common faults, fault codes (where applicable), and step-by-step troubleshooting processes for various systems.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to advanced mechanical and electrical repairs. Suitable for professional mechanics and experienced DIY enthusiasts. Includes detailed torque specifications, diagnostic procedures, and schematics.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
File Compatibility:
Compatible with all Windows Operating Systems, macOS, Linux, iOS, Android, and any device capable of opening a PDF.
Print Quality
Printable:
Yes, individual pages or entire sections can be printed.
Image Quality:
High-resolution, designed for clear display of images and graphics, recommended to use Adobe PDF Reader for optimal viewing.
Binding Type
Binding:
Digital (no physical binding)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Options 2004 C4:
Likely includes the 1.4L (ET3), 1.6L (TU5), and 2.0L (EW10) petrol engines, and potentially the 1.4L (DV4) and 1.6L (DV6) HDi diesel engines. Specific engine codes and variants will be detailed within the manual.
Performance
Typical Petrol Power Output:
Ranges from approximately 75 hp (1.4L) to 138 hp (2.0L) depending on the specific engine variant.
Typical Diesel Power Output:
Ranges from approximately 68 hp (1.4 HDi) to 90 hp (1.6 HDi).
Fuel System
Fuel Injection Type:
Multi-point fuel injection (MPI) for petrol engines, Common Rail Direct Injection (CRDI) for HDi diesel engines.
Fluid Specifications
Engine Oil Grade:
Typically 5W-40 or 10W-40 for petrol engines, and 5W-30 low-ash oil for HDi diesel engines. Specific PSA approvals (e.g., B71 2294, B71 2290) will be listed.
Fluid Capacities
Engine Oil Capacity:
Varies by engine, typically around 3.5 to 4.5 liters for petrol engines and 4.0 to 5.0 liters for diesel engines. Precise capacities will be in the manual.
🔧 Transmission
Standard
Standard Transmission:
Likely a 5-speed manual transmission (e.g., BE4 gearbox).
Optional
Optional Transmission:
Possibly a 4-speed automatic transmission (e.g., AL4) for some engine variants.
Features
Gearbox Fluid:
Manual gearbox typically uses GL-4 specified gear oil. Automatic transmission fluid (ATF) specific to the AL4 gearbox. Specific part numbers and viscosities will be detailed.
📐 Dimensions
Exterior
Body Styles:
Hatchback (3-door and 5-door) and possibly a sedan variant (C4 Sedan) depending on market.
Length Approx:
Around 4260 mm for the hatchback.
Width Approx:
Around 1773 mm.
Height Approx:
Around 1471 mm for the hatchback.
Weights
Kerb Weight Approx:
Varies by engine and specification, generally between 1200 kg and 1350 kg.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
The Citroën C4 (first generation) achieved a 5-star Euro NCAP safety rating for adult occupant protection, and 4 stars for child occupant protection, and 3 stars for pedestrian protection, reflecting its advanced safety features for its time.
Active Features
Active Safety Systems:
ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), EBA (Emergency Brake Assist), ESP (Electronic Stability Program) may be standard or optional depending on trim level.
Base models typically featured a CD player with radio. Higher trims might have a multifunction display and a more advanced audio system. Bluetooth connectivity was less common as standard in 2004 models but may be an option.
Driver Assistance
Driver Assistance Features:
Cruise control and speed limiter were available on higher trim levels. Parking sensors were also an option.
Connectivity
Diagnostic Port:
Standard OBD-II (On-Board Diagnostics II) connector, typically located under the dashboard, allowing for connection of diagnostic scanners for fault code retrieval and live data.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Typically every 12,500 miles (20,000 km) or 1 year, whichever comes first, for both petrol and diesel engines. Specific recommendations for synthetic oils may allow longer intervals. Check manual for exact intervals based on driving conditions.
Air Filter Replacement:
Recommended every 25,000 miles (40,000 km) or 2 years.
Cabin Filter Replacement:
Recommended annually or every 12,500 miles (20,000 km).
Spark Plug Replacement:
For petrol engines, typically every 37,500 miles (60,000 km) for standard plugs, or up to 60,000 miles (100,000 km) for iridium or platinum plugs. Manual will specify.
Timing Belt Replacement:
For engines equipped with a timing belt (e.g., TU5, some EW engines, DV6 HDi), replacement is crucial, typically around 75,000 miles (120,000 km) or 5 years. Manual will specify the exact interval and whether it's a belt or chain.
Fluid Specifications
Brake Fluid Type:
DOT 4 (e.g., PSA B71 2370 or equivalent).
Coolant Type:
Long-life OAT coolant (Organic Acid Technology), typically purple or pink. PSA specification B71 5110 or equivalent. Mix with de-ionised water.
Known Issues
Common Electrical Faults:
Intermittent issues with electronic components, particularly related to the BSI (Boitier de Servitude Intelligent - Body Control Module), can manifest as phantom warning lights or inoperative accessories. Poor ground connections can also cause electrical gremlins.
Common Engine Issues:
DPF (Diesel Particulate Filter) regeneration issues on HDi models if driven short distances. Coil pack failures or ignition lead issues on petrol engines. Potential for oil leaks from various seals on older engines.
Common Suspension Issues:
Wear on front suspension components like wishbone bushings and ball joints, leading to knocking noises. Rear axle bearings can also wear over time.
Common Transmission Issues:
Manual clutch wear is typical. For the AL4 automatic, potential issues can arise with the electronic control unit or hydraulic block, often manifesting as harsh gear changes or limp-home mode.
Other Issues:
Air conditioning system leaks or compressor failures. Minor bodywork corrosion can occur if not maintained. The fixed-hub steering wheel requires familiarization but is generally reliable.
📚 Vehicle History
Brand Heritage
Citroen Legacy:
Citroën has a long history of innovation in automotive design and engineering, known for features like hydropneumatic suspension (though not on C4), avant-garde styling, and emphasis on comfort and ride quality.
Model Evolution
C4 First Generation Launch:
The first-generation Citroën C4 was launched in 2004 as a successor to the Citroën Xsara. It was designed to compete in the compact family car segment (C-segment).
Design Philosophy:
The C4 featured a distinctive, somewhat avant-garde design, particularly with its fixed-hub steering wheel and central digital instrument cluster, aiming to set it apart from competitors.
Production
Production Locations:
Primarily manufactured at the PSA Peugeot Citroën plant in Mulhouse, France, and potentially other PSA facilities.
🏆 Awards & Recognition
Recognitions
European Car Of The Year Nomination:
While not winning, the Citroën C4 was a strong contender and often recognized for its innovative design and safety features during its production run.