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CITROEN CX Series 1 Service Repair Workshop Manual 1975 ONWARDS

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🏷️ Basic Information Identification Make: Citroën Model: CX Series 1 Model Generation: Series 1 Codes Chassis Code: CX 👋 Introduction Market Position Positioning: The Citroën CX Series 1 was positioned as a premium, technologically advanced large executive car, renowned for its unique styling, innovative hydropneumatic suspension, and superior ride comfort. Unique Selling Proposition: The CX's unique selling proposition was its unparalleled ride comfort and handling, achieved through the advanced hydropneumatic system and aerodynamic design, setting it apart from more conventional competitors. Competitive Analysis Competitors: Competed with other European executive cars of its era, such as the Mercedes-Benz W123, BMW E12 5 Series, and to some extent, larger sedans from Peugeot and Renault. Its unique technological approach set it apart. Key Features Defining Characteristics: The CX's defining characteristics include its aerodynamic 'fastback' styling, 'DIRAVI' speed-sensitive power steering, front-wheel drive, monocoque chassis, and the highly sophisticated hydropneumatic suspension offering unparalleled ride quality and self-leveling capabilities. Aerodynamics: Extremely low drag coefficient for its time, contributing to fuel efficiency and high-speed stability. 📋 Manual Details Coverage Areas Vehicle Coverage: All Series 1 CX models from 1975 onwards, including all variants and engine options available during that period. Repair Scope: Comprehensive A-Z coverage for all repairs and maintenance procedures. Page Count Estimated Pages: Likely 500+ pages (typical for comprehensive workshop manuals of this era). Manual Type Type: Workshop Service and Repair Manual Language Language: English (typically, though original may be French; common practice for translations). Original Language: French (often, with English translations being the most sought-after). Format Format: Likely printed manual, or a high-quality digital reproduction (e.g., PDF). Digital Searchability: If PDF, typically OCR processed for full text search capability, allowing quick access to specific topics. 📖 Manual Coverage Systems Covered Engine: Detailed coverage of gasoline (e.g., 2.0, 2.4, 2.5) and diesel engine variants, including diagnostics, overhaul, timing, lubrication, cooling, fuel delivery, and emissions control. Transmission: Complete procedures for manual and automatic transmissions (e.g., Citroën DS/SM derived gearbox, ZF automatics), including clutch, gear selection, hydraulics, and overhaul. Hydropneumatic Suspension: In-depth coverage of Citroën's signature hydropneumatic suspension system, including sphere replacement, pump operation, fluid management, pressure regulation, ride height adjustment, and troubleshooting. Brakes: Detailed information on the disc brake systems (front and rear), parking brake, hydraulic circuits, fluid specifications, bleeding procedures, and component overhaul. Electrical System: Comprehensive wiring diagrams, component testing, ignition system, charging system (alternator, battery), lighting, instrumentation, power windows, central locking, and diagnostics. Steering: Hydraulic power steering system, steering rack, linkages, fluid maintenance, and troubleshooting. Bodywork And Chassis: Panel removal/installation, door mechanisms, glass replacement, interior trim, corrosion protection, and chassis structural information. HVAC: Heating, ventilation, and air conditioning system operation, servicing, and component repair. Body Sealing: Details on door seals, window seals, and sunroof seals to maintain cabin integrity and prevent water ingress. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt adjustments, and general inspection procedures. Troubleshooting: Diagnostic charts, symptom-based troubleshooting guides, and fault finding procedures for all major systems. Engine Repair: Engine assembly and disassembly, cylinder head work, piston/ring replacement, crankshaft and bearing service, and camshaft timing. Transmission Overhaul: Complete rebuild procedures for both manual and automatic gearboxes, including torque converter servicing. Suspension And Steering Repair: Replacement of suspension components, steering rack repair, and hydraulic system servicing. Brake System Service: Brake pad/disc replacement, caliper overhaul, brake line repair, and hydraulic system bleeding. Electrical Diagnostics And Repair: Tracing electrical faults, component testing using multimeters, starter motor and alternator testing, and wiring harness repair. Body And Interior Restoration: Guidance on removing and refitting body panels, door mechanisms, and interior trim components. Suspension Calibration: Precise instructions for setting and adjusting ride height, and calibrating the hydraulic suspension system after component replacement. Engine Tuning: Detailed guidance on carburetor adjustment, ignition timing setting, and valve clearance checks/adjustments where applicable. Interior Trim Removal: Step-by-step guides for removing dashboard panels, door cards, and headliners for access to components or repairs. Technical Depth Depth: Deep and comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, including specific torque values, clearances, and diagnostic data. Diagnostic Procedures: Includes detailed diagnostic flowcharts for common problems, electrical circuit tracing, and specific pressure readings for the hydropneumatic and braking systems. Component Tolerances: Specific factory tolerances for engine, transmission, and suspension components are provided for accurate rebuilding and assembly. Wiring Diagram Detail: Highly detailed wiring schematics, colour-coded where possible, for accurate electrical diagnosis and repair. 📊 Manual Specifications File Format Digital Format If Applicable: High-resolution scanned PDF with searchable text (if digitally reproduced). Print Quality Print Quality If Applicable: Clear, legible text and high-quality diagrams and illustrations. Binding Type Binding Type If Applicable: Professional binding (e.g., comb-bound, saddle-stitched, or perfect bound) for durability in a workshop environment. Paper Type Paper Type If Applicable: Durable paper stock suitable for workshop use, possibly coated to resist grease and...
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CITROEN CX Series 1 Service Repair Workshop Manual 1975 ONWARDS
🏷️ Basic Information
Identification
Make:
Citroën
Model:
CX Series 1
Model Generation:
Series 1
Codes
Chassis Code:
CX
👋 Introduction
Market Position
Positioning:
The Citroën CX Series 1 was positioned as a premium, technologically advanced large executive car, renowned for its unique styling, innovative hydropneumatic suspension, and superior ride comfort.
Unique Selling Proposition:
The CX's unique selling proposition was its unparalleled ride comfort and handling, achieved through the advanced hydropneumatic system and aerodynamic design, setting it apart from more conventional competitors.
Competitive Analysis
Competitors:
Competed with other European executive cars of its era, such as the Mercedes-Benz W123, BMW E12 5 Series, and to some extent, larger sedans from Peugeot and Renault. Its unique technological approach set it apart.
Key Features
Defining Characteristics:
The CX's defining characteristics include its aerodynamic 'fastback' styling, 'DIRAVI' speed-sensitive power steering, front-wheel drive, monocoque chassis, and the highly sophisticated hydropneumatic suspension offering unparalleled ride quality and self-leveling capabilities.
Aerodynamics:
Extremely low drag coefficient for its time, contributing to fuel efficiency and high-speed stability.
📋 Manual Details
Coverage Areas
Vehicle Coverage:
All Series 1 CX models from 1975 onwards, including all variants and engine options available during that period.
Repair Scope:
Comprehensive A-Z coverage for all repairs and maintenance procedures.
Page Count
Estimated Pages:
Likely 500+ pages (typical for comprehensive workshop manuals of this era).
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English (typically, though original may be French; common practice for translations).
Original Language:
French (often, with English translations being the most sought-after).
Format
Format:
Likely printed manual, or a high-quality digital reproduction (e.g., PDF).
Digital Searchability:
If PDF, typically OCR processed for full text search capability, allowing quick access to specific topics.
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage of gasoline (e.g., 2.0, 2.4, 2.5) and diesel engine variants, including diagnostics, overhaul, timing, lubrication, cooling, fuel delivery, and emissions control.
Transmission:
Complete procedures for manual and automatic transmissions (e.g., Citroën DS/SM derived gearbox, ZF automatics), including clutch, gear selection, hydraulics, and overhaul.
Hydropneumatic Suspension:
In-depth coverage of Citroën's signature hydropneumatic suspension system, including sphere replacement, pump operation, fluid management, pressure regulation, ride height adjustment, and troubleshooting.
Brakes:
Detailed information on the disc brake systems (front and rear), parking brake, hydraulic circuits, fluid specifications, bleeding procedures, and component overhaul.
Electrical System:
Comprehensive wiring diagrams, component testing, ignition system, charging system (alternator, battery), lighting, instrumentation, power windows, central locking, and diagnostics.
Steering:
Hydraulic power steering system, steering rack, linkages, fluid maintenance, and troubleshooting.
Bodywork And Chassis:
Panel removal/installation, door mechanisms, glass replacement, interior trim, corrosion protection, and chassis structural information.
HVAC:
Heating, ventilation, and air conditioning system operation, servicing, and component repair.
Body Sealing:
Details on door seals, window seals, and sunroof seals to maintain cabin integrity and prevent water ingress.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt adjustments, and general inspection procedures.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting guides, and fault finding procedures for all major systems.
Engine Repair:
Engine assembly and disassembly, cylinder head work, piston/ring replacement, crankshaft and bearing service, and camshaft timing.
Transmission Overhaul:
Complete rebuild procedures for both manual and automatic gearboxes, including torque converter servicing.
Suspension And Steering Repair:
Replacement of suspension components, steering rack repair, and hydraulic system servicing.
Brake System Service:
Brake pad/disc replacement, caliper overhaul, brake line repair, and hydraulic system bleeding.
Electrical Diagnostics And Repair:
Tracing electrical faults, component testing using multimeters, starter motor and alternator testing, and wiring harness repair.
Body And Interior Restoration:
Guidance on removing and refitting body panels, door mechanisms, and interior trim components.
Suspension Calibration:
Precise instructions for setting and adjusting ride height, and calibrating the hydraulic suspension system after component replacement.
Engine Tuning:
Detailed guidance on carburetor adjustment, ignition timing setting, and valve clearance checks/adjustments where applicable.
Interior Trim Removal:
Step-by-step guides for removing dashboard panels, door cards, and headliners for access to components or repairs.
Technical Depth
Depth:
Deep and comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, including specific torque values, clearances, and diagnostic data.
Diagnostic Procedures:
Includes detailed diagnostic flowcharts for common problems, electrical circuit tracing, and specific pressure readings for the hydropneumatic and braking systems.
Component Tolerances:
Specific factory tolerances for engine, transmission, and suspension components are provided for accurate rebuilding and assembly.
Wiring Diagram Detail:
Highly detailed wiring schematics, colour-coded where possible, for accurate electrical diagnosis and repair.
📊 Manual Specifications
File Format
Digital Format If Applicable:
High-resolution scanned PDF with searchable text (if digitally reproduced).
Print Quality
Print Quality If Applicable:
Clear, legible text and high-quality diagrams and illustrations.
Binding Type
Binding Type If Applicable:
Professional binding (e.g., comb-bound, saddle-stitched, or perfect bound) for durability in a workshop environment.
Paper Type
Paper Type If Applicable:
Durable paper stock suitable for workshop use, possibly coated to resist grease and oil.
⚙️ Engine Specifications
Primary Engine
Engine Family:
Simca-derived inline-4 cylinder engines (e.g., XM series) and the Douvrin V6 (e.g., CX Prestige), also a Peugeot-derived diesel option.
Engine Displacement Range:
1.8L (various versions), 2.0L, 2.4L, 2.5L (petrol) and 2.1L (diesel). V6 versions also available (e.g., 2.7L, 3.0L on Prestige).
Performance
Power Output Range:
Approximately 75 hp (diesel) to 138 hp (2.5L petrol) for Series 1 models, with the V6 Prestige offering higher output. Torque figures varied accordingly.
Fuel System
Fuel Delivery:
Carburetor (e.g., Weber, Solex) or Kugelfischer mechanical fuel injection on higher-performance models and some later variants. Diesel engines use direct injection.
Engine Layout
Layout:
Front-mounted, transverse or longitudinal depending on engine, driving front wheels.
🔧 Transmission
Standard
Standard Transmission:
4-speed or 5-speed manual transmission, often with overdrive on higher gears.
Optional
Optional Transmission:
3-speed or 4-speed automatic transmission (e.g., Citroën's own, or ZF units on some models).
Features
Clutch Type:
Single dry plate clutch for manual transmissions.
📐 Dimensions
Exterior
Wheelbase:
Approx. 2,830 mm (standard) to 3,090 mm (Pallas/Prestige).
Length:
Approx. 4,780 mm to 5,000 mm.
Width:
Approx. 1,760 mm.
Height:
Approx. 1,360 mm to 1,400 mm.
Wheel Track Front:
Approximately 1,490 mm.
Wheel Track Rear:
Approximately 1,330 mm (non-driven rear axle geometry contributes to difference).
Weights
Curb Weight:
Approximately 1,300 kg to 1,500 kg depending on model and equipment.
🛡️ Safety Features
Ratings
Safety Standard For Era:
Reflected contemporary European safety standards; focused on passive safety and crash energy management through its unique structure and materials.
Active Features
Active Safety:
Powerful disc brakes on all wheels, advanced hydropneumatic suspension for stable handling, and DIRAVI steering for improved control at speed.
Passive Features
Passive Safety:
Reinforced body structure, impact-absorbing zones, padded interior, and later models featured seat belts as standard. The large glasshouse provided excellent visibility.
💡 Technology Features
Infotainment
Infotainment System Type:
Basic radio and speaker systems typical for the era. Amplified systems available on higher trims.
Driver Assistance
Driver Assistance Features:
DIRAVI (Direction à Rappel Asservi) speed-sensitive power steering was a significant technological feature. Cruise control was an option on some models.
Connectivity
Connectivity Features:
None in the modern sense; focused on mechanical and hydraulic systems rather than digital integration.
Lighting
Lighting System:
Halogen headlights with distinct aerodynamic shrouding. Some models offered auxiliary lighting.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 km or 6 months, but this manual will provide precise manufacturer recommendations.
Hydropneumatic Fluid Change:
LHM fluid replacement and system flush recommended at intervals specified in the manual (e.g., every 2-3 years or 40,000-60,000 km).
Timing Belt Or Chain:
Timing belt replacement intervals for petrol engines typically 60,000-80,000 km or 4-5 years. Diesel engines may use chains or belts with different intervals.
Fluid Specifications
Engine Oil Type:
API SE/SF or equivalent, viscosity typically 10W-40 or 20W-50 depending on climate, as per manual specification. Diesel engines may require specific oils.
Hydropneumatic Fluid:
Citroën LHS 2 (LHM - Liquide Hydraulique Minéral) is the correct fluid for Series 1 CX.
Brake Fluid Type:
DOT 3 or DOT 4, as specified for the brake and clutch circuits.
Coolant Type:
Ethylene glycol based antifreeze/coolant, typically a 50/50 mix with distilled water.
Transmission Fluid Type Auto:
Dexron II or equivalent for automatic transmissions, as specified by the manufacturer.
Transmission Fluid Type Manual:
GL-4 or GL-5 gear oil, viscosity dependent on climate (e.g., 75W-90, 80W-90).
Known Issues
Common Wear Items:
Hydropneumatic system spheres, LHM leaks (especially rear self-leveler), wear on suspension arms and linkages, DIRAVI steering rack wear, electrical switchgear reliability (especially older models), and potential corrosion.
Engine Specific Points:
Carburetor adjustments, ignition timing, and potential oil leaks on older engines.
Hydropneumatic System Maintenance:
Regular checks of fluid levels and pressure are critical. Leaks from seals and hoses are common and require prompt attention to prevent system damage.
📚 Vehicle History
Brand Heritage
Citroen Innovation:
Citroën has a long history of automotive innovation, pioneering front-wheel drive with the Traction Avant and revolutionizing suspension with the 2CV and DS. The CX continued this tradition.
Model Evolution
Cx Development:
The CX was launched in 1974 as the successor to the iconic DS. Series 1 encompasses models from 1974/75 through to 1982, characterized by its original interior and exterior styling. It was updated to Series 2 in 1982 with revised styling and interior.
Production
Production Period:
1974 - 1991 (CX model line). Series 1: 1974/75 - 1982.
Manufacturing Location:
Primarily France (Rennes-sur-Hiedon) and various international assembly plants.
🏆 Awards & Recognition
Recognitions
Design And Innovation Awards:
While specific awards are numerous, the CX consistently received accolades for its groundbreaking design, comfort, and engineering, notably winning 'Car of the Year' in several European publications and being voted 'Most Beautiful Car of the Year' multiple times.
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