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CITROEN Evasion 2.0 HDi (Without particle filter) 2002 Service Repair Manual

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🏷️ Basic Information Identification Make: Citroen Model: Evasion Year: 2002 Engine: 2.0 HDi (DW10TD) Engine Variant: Without Particle Filter Codes Chassis Code: 2A/2C Engine Code Prefix: DW10 👋 Introduction Market Position Segment: Large MPV (Multi-Purpose Vehicle) Target Audience: Families, individuals needing flexible passenger and cargo space Competitive Analysis Key Competitors: Renault Espace, Ford Galaxy, Volkswagen Sharan, SEAT Alhambra, Fiat Ulysse, Lancia Zeta Key Features Practicality: Spacious interior, flexible seating configurations, large cargo volume Styling: Distinctive Citroen design language of the era Powertrain Focus: Emphasis on diesel engine technology for fuel efficiency 📋 Manual Details Coverage Areas Primary Coverage: Full factory service and repair Secondary Coverage: Maintenance, troubleshooting, diagnostics Page Count Estimated Pages: N/A (Digital Product) Manual Type Type: Service Repair Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanicals, fuel injection, lubrication, cooling, ignition (where applicable), emission control Drivetrain Systems: Transmission (manual and automatic), clutch, driveshafts, differentials Chassis Systems: Suspension (front and rear), steering, brakes (hydraulic and parking), wheels and tires Electrical Systems: Battery, charging system, starting system, lighting, instrumentation, body electronics, engine management sensors and actuators, HVAC controls Body And Interior: Body panels, doors, glass, seats, trim, HVAC system operation Emission Control: EGR valve operation, catalytic converter (where fitted), basic emission system diagnostics. Cooling And Lubrication System: Radiator, fan, water pump, thermostat, oil pump, oil cooler, lubrication passages. Fuel System And Throttle Body: Fuel tank, fuel pump, fuel filter, fuel lines, injectors, high-pressure pump, throttle body operation and adjustment. Wiring Diagrams: Detailed electrical circuit diagrams for all major systems, facilitating troubleshooting and repair of electrical faults. Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid level checks, spark plug replacement (if applicable), belt inspections, brake pad replacement, air filter replacement, coolant flush Repair Procedures: Engine overhaul, cylinder head removal/installation, fuel system servicing, brake caliper overhaul, suspension component replacement, transmission rebuild, electrical component diagnosis and replacement Diagnostic Procedures: Fault finding, symptom analysis, code reading (OBD-II where applicable), electrical circuit testing, mechanical component testing Troubleshooting Guides: Step-by-step troubleshooting for common and uncommon issues across all vehicle systems Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full component overhaul and advanced diagnostics. Includes torque specifications, clearances, and assembly procedures. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable without restriction Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Requirements Software Requirements: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder Turbocharged Diesel Engine Code: DW10TD Displacement: 1997 cc (2.0 Liters) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 18.0:1 Performance Horsepower: 90 PS (90 bhp / 66 kW) @ 4000 rpm Torque: 192 Nm (142 lb-ft) @ 1900 rpm Fuel System Fuel Type: Diesel Injection System: Direct Injection, Common Rail (Bosch or Siemens) Turbocharger: Variable Geometry Turbocharger (VGT) Lubrication System Oil Capacity: Approx. 5.5 Liters (with filter) Recommended Oil Grade: ACEA B3/B4, API CF (e.g., 5W-40, 10W-40) 🔧 Transmission Standard Type: 5-Speed Manual (e.g., BE4 gearbox) Optional Type: 4-Speed Automatic (AL4/DPO) Features Manual Gear Ratios: Detailed in manual Automatic Transmission Fluid: Specific ATF required, consult manual for part number and type 📐 Dimensions Exterior Length: Approx. 4,470 mm Width: Approx. 1,830 mm Height: Approx. 1,730 mm Weights Curb Weight: Approx. 1,600 - 1,750 kg (depending on configuration) Cargo Luggage Capacity Seats Up: Highly variable, up to ~600 liters depending on seat configuration Luggage Capacity Seats Down: Significant, enabling transport of large items 🛡️ Safety Features Ratings Euro Ncap Rating: Likely 3 or 4 stars (common for vehicles of this era, specific result for 2002 model may vary) Active Features ABS: Anti-lock Braking System Esp: Electronic Stability Program (Optional on some trims) Passive Features Airbags: Front airbags for driver and passenger, side airbags (optional on some trims) Seatbelts: Three-point seatbelts with pretensioners 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD player with basic speaker system. Upgrade options often available. Driver Assistance Cruise Control: Optional on some trims Connectivity OBD Ii Port: Present for diagnostic scanning 🔧 Maintenance Service Intervals Oil And Filter Change: Typically every 10,000-15,000 miles or 12 months, whichever comes first (refer to manual for exact intervals) Timing Belt Replacement: Crucial for this engine. Typically every 60,000 - 75,000 miles or 5 years (consult manual for specific interval and part numbers for belt kit). Air Filter Replacement: Every 15,000 - 20,000 miles or as needed based on driving conditions Fuel Filter Replacement: Typically every 20,000 - 30,000 miles Fluid Specifications Coolant: Antifreeze/Coolant (G11 or G12 type, typically 50% mixture with distilled water), Capacity ~7.5 Liters Brake Fluid: DOT 3 or DOT 4, consult manual for specific type and replacement interval Known Issues Engine Idling Problems: Can be caused by EGR valve issues, vacuum leaks, or fuel system problems. Turbocharger Issues: Wear on VGT mechanism, oil...
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CITROEN Evasion 2.0 HDi (Without particle filter) 2002 Service Repair ManualCITROEN Evasion 2.0 HDi (Without particle filter) 2002 Service Repair ManualCITROEN Evasion 2.0 HDi (Without particle filter) 2002 Service Repair ManualCITROEN Evasion 2.0 HDi (Without particle filter) 2002 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Citroen
Model:
Evasion
Year:
2002
Engine:
2.0 HDi (DW10TD)
Engine Variant:
Without Particle Filter
Codes
Chassis Code:
2A/2C
Engine Code Prefix:
DW10
👋 Introduction
Market Position
Segment:
Large MPV (Multi-Purpose Vehicle)
Target Audience:
Families, individuals needing flexible passenger and cargo space
Competitive Analysis
Key Competitors:
Renault Espace, Ford Galaxy, Volkswagen Sharan, SEAT Alhambra, Fiat Ulysse, Lancia Zeta
Key Features
Practicality:
Spacious interior, flexible seating configurations, large cargo volume
Styling:
Distinctive Citroen design language of the era
Powertrain Focus:
Emphasis on diesel engine technology for fuel efficiency
📋 Manual Details
Coverage Areas
Primary Coverage:
Full factory service and repair
Secondary Coverage:
Maintenance, troubleshooting, diagnostics
Page Count
Estimated Pages:
N/A (Digital Product)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanicals, fuel injection, lubrication, cooling, ignition (where applicable), emission control
Drivetrain Systems:
Transmission (manual and automatic), clutch, driveshafts, differentials
Chassis Systems:
Suspension (front and rear), steering, brakes (hydraulic and parking), wheels and tires
Electrical Systems:
Battery, charging system, starting system, lighting, instrumentation, body electronics, engine management sensors and actuators, HVAC controls
Body And Interior:
Body panels, doors, glass, seats, trim, HVAC system operation
Emission Control:
EGR valve operation, catalytic converter (where fitted), basic emission system diagnostics.
Cooling And Lubrication System:
Radiator, fan, water pump, thermostat, oil pump, oil cooler, lubrication passages.
Fuel System And Throttle Body:
Fuel tank, fuel pump, fuel filter, fuel lines, injectors, high-pressure pump, throttle body operation and adjustment.
Wiring Diagrams:
Detailed electrical circuit diagrams for all major systems, facilitating troubleshooting and repair of electrical faults.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, fluid level checks, spark plug replacement (if applicable), belt inspections, brake pad replacement, air filter replacement, coolant flush
Repair Procedures:
Engine overhaul, cylinder head removal/installation, fuel system servicing, brake caliper overhaul, suspension component replacement, transmission rebuild, electrical component diagnosis and replacement
Diagnostic Procedures:
Fault finding, symptom analysis, code reading (OBD-II where applicable), electrical circuit testing, mechanical component testing
Troubleshooting Guides:
Step-by-step troubleshooting for common and uncommon issues across all vehicle systems
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to full component overhaul and advanced diagnostics. Includes torque specifications, clearances, and assembly procedures.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable without restriction
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Requirements
Software Requirements:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder Turbocharged Diesel
Engine Code:
DW10TD
Displacement:
1997 cc (2.0 Liters)
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
18.0:1
Performance
Horsepower:
90 PS (90 bhp / 66 kW) @ 4000 rpm
Torque:
192 Nm (142 lb-ft) @ 1900 rpm
Fuel System
Fuel Type:
Diesel
Injection System:
Direct Injection, Common Rail (Bosch or Siemens)
Turbocharger:
Variable Geometry Turbocharger (VGT)
Lubrication System
Oil Capacity:
Approx. 5.5 Liters (with filter)
Recommended Oil Grade:
ACEA B3/B4, API CF (e.g., 5W-40, 10W-40)
🔧 Transmission
Standard
Type:
5-Speed Manual (e.g., BE4 gearbox)
Optional
Type:
4-Speed Automatic (AL4/DPO)
Features
Manual Gear Ratios:
Detailed in manual
Automatic Transmission Fluid:
Specific ATF required, consult manual for part number and type
📐 Dimensions
Exterior
Length:
Approx. 4,470 mm
Width:
Approx. 1,830 mm
Height:
Approx. 1,730 mm
Weights
Curb Weight:
Approx. 1,600 - 1,750 kg (depending on configuration)
Cargo
Luggage Capacity Seats Up:
Highly variable, up to ~600 liters depending on seat configuration
Luggage Capacity Seats Down:
Significant, enabling transport of large items
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Likely 3 or 4 stars (common for vehicles of this era, specific result for 2002 model may vary)
Active Features
ABS:
Anti-lock Braking System
Esp:
Electronic Stability Program (Optional on some trims)
Passive Features
Airbags:
Front airbags for driver and passenger, side airbags (optional on some trims)
Seatbelts:
Three-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player with basic speaker system. Upgrade options often available.
Driver Assistance
Cruise Control:
Optional on some trims
Connectivity
OBD Ii Port:
Present for diagnostic scanning
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Typically every 10,000-15,000 miles or 12 months, whichever comes first (refer to manual for exact intervals)
Timing Belt Replacement:
Crucial for this engine. Typically every 60,000 - 75,000 miles or 5 years (consult manual for specific interval and part numbers for belt kit).
Air Filter Replacement:
Every 15,000 - 20,000 miles or as needed based on driving conditions
Fuel Filter Replacement:
Typically every 20,000 - 30,000 miles
Fluid Specifications
Coolant:
Antifreeze/Coolant (G11 or G12 type, typically 50% mixture with distilled water), Capacity ~7.5 Liters
Brake Fluid:
DOT 3 or DOT 4, consult manual for specific type and replacement interval
Known Issues
Engine Idling Problems:
Can be caused by EGR valve issues, vacuum leaks, or fuel system problems.
Turbocharger Issues:
Wear on VGT mechanism, oil supply issues leading to failure.
Timing Belt Failure:
Catastrophic engine damage if not replaced on schedule.
Electrical Gremlins:
Common in older vehicles, can affect various systems including central locking, windows, and dashboard lights.
Suspension Wear:
Ball joints, tie rod ends, and shock absorbers can wear out over time, affecting ride quality and steering.
📚 Vehicle History
Brand Heritage
Citroen Philosophy:
Known for innovative design, comfortable ride (often with hydropneumatic suspension, though not in Evasion), and practical family vehicles.
Model Evolution
Platform:
Shared platform with Fiat Ulysse, Lancia Zeta, Peugeot 806, and SEAT Alhambra (Sevel MPV platform)
Production Period:
1994-2002
Production
Manufacturing Location:
Sevel Sud plant (Italy)
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards for the 2002 Evasion might not be widely publicized, it was part of a successful MPV line that garnered positive reviews for practicality and interior space during its production run.
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