CITROEN Evasion 2.2i 16V 2002 Service Repair Manual
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🏷️ Basic Information Identification Make: Citroën Model: Evasion Year: 2002 Engine: 2.2i 16V Codes Engine Code Common: EW12J4 (Likely, common for this era and engine configuration) Chassis Code Common: 22, 22T (For Evasion models) 👋 Introduction Market Position Vehicle Segment: MPV (Multi-Purpose Vehicle) / Minivan Target Audience: Families, individuals requiring flexible cargo and passenger space Competitive Analysis Key Competitors Era: Renault Espace, Ford Galaxy, Volkswagen Sharan, Seat Alhambra Key Features Practicality: Spacious interior, versatile seating configurations, comfortable ride Design: Distinctive French styling, often with unique interior layouts Manual Value Do It Yourself Focus: Caters to both DIY enthusiasts and professional mechanics with its detailed instructions Cost Effectiveness: Provides an inexpensive alternative to dealership servicing for maintenance and repairs 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service, maintenance, and repair Secondary Coverage: Troubleshooting, diagnostics, technical specifications Page Count Estimated Page Count: Likely 800-1500+ pages (typical for full factory service manuals) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, assembly, repair of 2.2i 16V engine (cylinder head, block, pistons, crankshaft, camshafts, valves, timing system) Fuel System: Fuel injection system (injectors, fuel pump, pressure regulator), throttle body operation and servicing, fuel tank and lines Cooling System: Radiator, thermostat, water pump, coolant circulation, fan operation, cooling system diagnostics Lubrication System: Oil pump, oil filter, oil pan, lubrication passages, oil pressure monitoring Chassis And Suspension: Front and rear suspension systems (struts, shock absorbers, control arms, anti-roll bars), steering system, wheel alignment specifications Brake System: Front and rear disc brakes, brake calipers, master cylinder, ABS system, parking brake Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system, interior electronics, fuses, relays Wiring Diagrams: Detailed electrical wiring schematics for all vehicle systems Emission Control: Emission control systems, oxygen sensors, catalytic converter, EGR system, evaporative emission control (EVAP) Procedures Included Periodic Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, timing belt inspection/replacement (if applicable) Engine Repair: Complete engine rebuild procedures, cylinder head gasket replacement, piston ring replacement, bearing replacement Transmission Service: Transmission fluid change, inspection, and potential repair procedures (though specific transmission types aren't detailed here, a comprehensive manual would cover it) Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation (OBD-II) Body And Interior: Door panel removal, seat adjustment mechanisms, body panel repairs, trim piece replacement Technical Depth Diagnostic Capabilities: Advanced diagnostics, including specific test procedures and expected readings Repair Detail: Step-by-step instructions with exploded diagrams for complex repairs and component replacements Specification Accuracy: Precise torque specifications, clearance measurements, fluid types and capacities 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable PDF for easy information retrieval Print Quality Printability: Printable without restrictions Image Quality: High-quality diagrams and images Binding Type Delivery Method: Instant Digital Download Paper Type Digital Medium: Digital (PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, naturally aspirated gasoline Displacement: 2.2 Liters (2179 cc) Valvetrain: DOHC (Double Overhead Camshaft), 16 valves Performance Horsepower Approximate: Around 130-136 PS (96-100 kW) at 5000-5500 rpm (typical for this engine) Torque Approximate: Around 200-210 Nm (148-155 lb-ft) at 3500-4000 rpm (typical for this engine) Fuel System Injection Type: Multi-point fuel injection (MPI) Fuel Type: Unleaded gasoline (Petrol) Cooling System Coolant Type: Ethylene glycol-based antifreeze (e.g., G11 or G12 specification) 🔧 Transmission Standard Type: Likely a 5-speed manual transmission (MT) Optional Type: Possible 4-speed automatic transmission (AT) Features Fluid Type: Manual: API GL-4 or GL-5 gear oil (specific viscosity to be confirmed in manual); Automatic: ATF (Automatic Transmission Fluid), specific type to be confirmed 📐 Dimensions Exterior Length Approximate: Around 4450 mm (175.2 in) Width Approximate: Around 1830 mm (72.0 in) Height Approximate: Around 1750 mm (68.9 in) Weights Curb Weight Approximate: Around 1550-1700 kg (3417-3748 lbs), depending on configuration 🛡️ Safety Features Ratings Euro Ncap Rating Era: 3 Stars (for early models, specific year rating may vary but likely in this range for the era) Active Features ABS: Standard Anti-lock Braking System Esp: Optional Electronic Stability Program (ESP) may be available on higher trims or later production. Passive Features Airbags: Driver, front passenger airbags standard; side airbags often optional 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette player or CD player, with auxiliary input potential on later models. Climate Control: Manual or automatic climate control systems Driver Assistance Cruise Control: Optional cruise control system 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 15,000 km (9,000 miles) or 1 year, whichever comes first (check manual for exact specification) Timing Belt Interval: Likely around 90,000 - 120,000 km (56,000 - 75,000 miles) or 5-6 years, critical to verify in the manual. Fluid Specifications Engine Oil Spec: Likely PSA B71 2294 or ACEA A3/B4, with viscosity 5W-40 or 10W-40. Manual confirmation essential. Coolant Spec: Likely PSA B71 5100 (Purple/Pink) or...
Front and rear suspension systems (struts, shock absorbers, control arms, anti-roll bars), steering system, wheel alignment specifications
Brake System:
Front and rear disc brakes, brake calipers, master cylinder, ABS system, parking brake
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system, interior electronics, fuses, relays
Wiring Diagrams:
Detailed electrical wiring schematics for all vehicle systems
Emission Control:
Emission control systems, oxygen sensors, catalytic converter, EGR system, evaporative emission control (EVAP)
Procedures Included
Periodic Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, timing belt inspection/replacement (if applicable)
Engine Repair:
Complete engine rebuild procedures, cylinder head gasket replacement, piston ring replacement, bearing replacement
Transmission Service:
Transmission fluid change, inspection, and potential repair procedures (though specific transmission types aren't detailed here, a comprehensive manual would cover it)
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault code interpretation (OBD-II)
Body And Interior:
Door panel removal, seat adjustment mechanisms, body panel repairs, trim piece replacement
Technical Depth
Diagnostic Capabilities:
Advanced diagnostics, including specific test procedures and expected readings
Repair Detail:
Step-by-step instructions with exploded diagrams for complex repairs and component replacements
Specification Accuracy:
Precise torque specifications, clearance measurements, fluid types and capacities
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable PDF for easy information retrieval
Print Quality
Printability:
Printable without restrictions
Image Quality:
High-quality diagrams and images
Binding Type
Delivery Method:
Instant Digital Download
Paper Type
Digital Medium:
Digital (PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, naturally aspirated gasoline
Displacement:
2.2 Liters (2179 cc)
Valvetrain:
DOHC (Double Overhead Camshaft), 16 valves
Performance
Horsepower Approximate:
Around 130-136 PS (96-100 kW) at 5000-5500 rpm (typical for this engine)
Torque Approximate:
Around 200-210 Nm (148-155 lb-ft) at 3500-4000 rpm (typical for this engine)
Fuel System
Injection Type:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded gasoline (Petrol)
Cooling System
Coolant Type:
Ethylene glycol-based antifreeze (e.g., G11 or G12 specification)
🔧 Transmission
Standard
Type:
Likely a 5-speed manual transmission (MT)
Optional
Type:
Possible 4-speed automatic transmission (AT)
Features
Fluid Type:
Manual: API GL-4 or GL-5 gear oil (specific viscosity to be confirmed in manual); Automatic: ATF (Automatic Transmission Fluid), specific type to be confirmed
📐 Dimensions
Exterior
Length Approximate:
Around 4450 mm (175.2 in)
Width Approximate:
Around 1830 mm (72.0 in)
Height Approximate:
Around 1750 mm (68.9 in)
Weights
Curb Weight Approximate:
Around 1550-1700 kg (3417-3748 lbs), depending on configuration
🛡️ Safety Features
Ratings
Euro Ncap Rating Era:
3 Stars (for early models, specific year rating may vary but likely in this range for the era)
Active Features
ABS:
Standard Anti-lock Braking System
Esp:
Optional Electronic Stability Program (ESP) may be available on higher trims or later production.
Passive Features
Airbags:
Driver, front passenger airbags standard; side airbags often optional
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player or CD player, with auxiliary input potential on later models.
Climate Control:
Manual or automatic climate control systems
Driver Assistance
Cruise Control:
Optional cruise control system
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km (9,000 miles) or 1 year, whichever comes first (check manual for exact specification)
Timing Belt Interval:
Likely around 90,000 - 120,000 km (56,000 - 75,000 miles) or 5-6 years, critical to verify in the manual.
Fluid Specifications
Engine Oil Spec:
Likely PSA B71 2294 or ACEA A3/B4, with viscosity 5W-40 or 10W-40. Manual confirmation essential.
Coolant Spec:
Likely PSA B71 5100 (Purple/Pink) or G12 specification.
Brake Fluid Spec:
DOT 4
Known Issues
Common Wear Items:
Timing belt (critical for non-interference engine, but still a wear item), front suspension components (bushings, ball joints), catalytic converter, exhaust system corrosion, electrical gremlins.
Engine Specific Notes:
The EW series engines are generally robust, but regular maintenance is key. Check for oil leaks, especially around the valve cover and oil seals.
📚 Vehicle History
Brand Heritage
Citroen Philosophy:
Known for innovation, comfort (Hydractive suspension in other models), and distinctive design.
Model Evolution
Platform Sharing:
Based on the Fiat/PSA platform (also used for Peugeot 806, Lancia Zeta, and Fiat Ulysse).
Production Period:
1994-2002
Production
Manufacturing Location:
Sevel Nord plant, Hordain, France
🏆 Awards & Recognition
Recognitions
Vehicle Reviews:
While specific awards for the 2002 Evasion are not prominently documented, the model generally received praise for its practicality and interior space in contemporary reviews.