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CITROEN Evasion 3.0i V6 S24 2002 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Citroën Model: Evasion Year: 2002 Engine: 3.0i V6 (ES9J4) Trim Level: S24 Codes Chassis Code: 28L Engine Code: ES9J4 👋 Introduction Market Position Vehicle Segment: Large MPV (Multi-Purpose Vehicle) Target Audience: Families and individuals requiring versatile, spacious transport. Competitive Analysis Key Competitors: Renault Espace, Chrysler Voyager, Ford Galaxy, Volkswagen Sharan. Key Features Vehicle Selling Points: Spacious interior, flexible seating, comfortable ride, stylish French design, powerful V6 engine option. Manual Value Proposition: Provides professional-level repair and maintenance guidance, enabling owners and mechanics to efficiently service and maintain the vehicle, saving time and money. 📋 Manual Details Coverage Areas Coverage Type: Full Service & Repair Page Count Estimated Page Count: 800+ Manual Type Manual Type: Professional Workshop Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip/WinRAR Operating System Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel system, ignition system, exhaust system, lubrication system, cooling system, engine management (ECU), timing belt and chain replacement, cylinder head overhaul, piston and conrod installation. Transmission: Automatic transmission (AL4) service, repair, adjustments, torque converter, fluid changes, valve body diagnostics, electronic control module (TCM). Chassis: Suspension (front and rear), steering system, wheel alignment, brake system (hydraulic, ABS), clutch (if applicable), driveshafts, hubs. Electrical System: Battery, charging system (alternator, starter), lighting systems (headlights, taillights, interior), fuses and relays, wiring diagrams for all circuits, body control modules (BCM), instrument cluster diagnostics, immobilizer system. Body And Interior: Body panels, doors, windows, sunroof, locks, mirrors, seating, dashboard, HVAC system (heating, ventilation, air conditioning), trim components, body sealing. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid level checks and top-ups, spark plug replacement, brake pad/disc replacement, tire rotation, battery maintenance. Troubleshooting: Diagnostic procedures for common faults, fault code interpretation, symptom-based troubleshooting guides, electrical system diagnostics. Repair: Step-by-step repair instructions for all major mechanical and electrical components, component removal and installation, torque specifications for fasteners, rebuilding procedures. Specifications: Detailed technical specifications for all components, engine performance data, fluid capacities, clearances, wear limits, diagnostic parameters. Technical Depth Technical Depth: Comprehensive, covering basic maintenance to advanced diagnostics and complete component overhauls. Includes detailed wiring diagrams and exploded views. 📊 Manual Specifications File Format File Format: PDF Print Quality Printable: Yes, Full Printable Zoom Capability: Yes, Zoom IN/OUT Binding Type Binding Type: Digital (Downloadable PDF) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Name: ES9J4 (PRV V6) Engine Configuration: V6, 60-degree bank angle Displacement: 2946 cc (3.0 Liters) Bore X Stroke: 92.3 mm x 73.0 mm Compression Ratio: 10.5:1 Performance Horsepower: 190 PS (187 bhp; 139 kW) @ 6000 rpm Torque: 267 Nm (197 lb-ft) @ 4000 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Octane rating 95 RON recommended) Engine Management ECU Type: Bosch Motronic M3.8.3 (or similar) Timing Timing Belt Replacement Interval: Refer to manual (typically 60,000 - 80,000 miles or 5-6 years) 🔧 Transmission Standard Transmission Type: 4-speed Automatic (AL4 - DP0) Optional Optional Transmission: N/A for this specific variant Features Transmission Features: Electronic control, Sport mode, Snow mode (on some variants). Fluid Type Automatic Transmission Fluid: ES-M 176.14 (e.g., Mobil ATF 3309) Fluid Capacity Automatic Transmission Fluid Capacity: Approximately 6.5 Liters (dry fill), 3.5 Liters (drain and fill) 📐 Dimensions Exterior Length: 4766 mm Width: 1835 mm Height: 1746 mm Wheelbase: 2820 mm Weights Curb Weight: Approx. 1700 - 1750 kg Gross Vehicle Weight: Approx. 2500 kg Cargo Luggage Capacity: Variable, typically 250-500 liters with seats up, expandable significantly with seats folded. 🛡️ Safety Features Ratings Euro Ncap Rating: Not explicitly rated for this specific year/variant under modern standards, but general safety features expected. Active Features Active Safety Features: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Traction Control System (ASR - on some models). Passive Features Passive Safety Features: Front airbags, side airbags (optional/standard depending on trim), three-point seatbelts with pretensioners, ISOFIX child seat anchors. 💡 Technology Features Infotainment Infotainment System: Basic factory fitted radio/cassette or CD player, with optional CD changer. Limited connectivity features by modern standards. Driver Assistance Driver Assistance Features: Cruise control (optional on some trims), parking sensors (later additions or aftermarket). Connectivity Connectivity Features: None beyond basic radio/audio system. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual (typically 15,000 km / 12 months, or per driving conditions) Air Filter Replacement: Refer to manual (typically 30,000 km) Cabin Filter Replacement: Refer to manual (typically 15,000 - 30,000 km) Fluid Specifications Engine Oil Specification: API SL/CF or ACEA A3/B3/B4, viscosity grade 5W-40 or 10W-40 (refer to manual for specific choice based on climate) Engine Oil Capacity: 5.7 Liters Coolant Specification: PSA S71-3010 (Antifreeze/Coolant, blue/green) Brake Fluid Specification: DOT 4 Known Issues Common Issues: AL4 automatic transmission solenoid issues, EGR valve clogging, minor electrical...
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CITROEN Evasion 3.0i V6 S24 2002 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Citroën
Model:
Evasion
Year:
2002
Engine:
3.0i V6 (ES9J4)
Trim Level:
S24
Codes
Chassis Code:
28L
Engine Code:
ES9J4
👋 Introduction
Market Position
Vehicle Segment:
Large MPV (Multi-Purpose Vehicle)
Target Audience:
Families and individuals requiring versatile, spacious transport.
Competitive Analysis
Key Competitors:
Renault Espace, Chrysler Voyager, Ford Galaxy, Volkswagen Sharan.
Key Features
Vehicle Selling Points:
Spacious interior, flexible seating, comfortable ride, stylish French design, powerful V6 engine option.
Manual Value Proposition:
Provides professional-level repair and maintenance guidance, enabling owners and mechanics to efficiently service and maintain the vehicle, saving time and money.
📋 Manual Details
Coverage Areas
Coverage Type:
Full Service & Repair
Page Count
Estimated Page Count:
800+
Manual Type
Manual Type:
Professional Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip/WinRAR
Operating System Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals, fuel system, ignition system, exhaust system, lubrication system, cooling system, engine management (ECU), timing belt and chain replacement, cylinder head overhaul, piston and conrod installation.
Transmission:
Automatic transmission (AL4) service, repair, adjustments, torque converter, fluid changes, valve body diagnostics, electronic control module (TCM).
Chassis:
Suspension (front and rear), steering system, wheel alignment, brake system (hydraulic, ABS), clutch (if applicable), driveshafts, hubs.
Electrical System:
Battery, charging system (alternator, starter), lighting systems (headlights, taillights, interior), fuses and relays, wiring diagrams for all circuits, body control modules (BCM), instrument cluster diagnostics, immobilizer system.
Body And Interior:
Body panels, doors, windows, sunroof, locks, mirrors, seating, dashboard, HVAC system (heating, ventilation, air conditioning), trim components, body sealing.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid level checks and top-ups, spark plug replacement, brake pad/disc replacement, tire rotation, battery maintenance.
Troubleshooting:
Diagnostic procedures for common faults, fault code interpretation, symptom-based troubleshooting guides, electrical system diagnostics.
Repair:
Step-by-step repair instructions for all major mechanical and electrical components, component removal and installation, torque specifications for fasteners, rebuilding procedures.
Specifications:
Detailed technical specifications for all components, engine performance data, fluid capacities, clearances, wear limits, diagnostic parameters.
Technical Depth
Technical Depth:
Comprehensive, covering basic maintenance to advanced diagnostics and complete component overhauls. Includes detailed wiring diagrams and exploded views.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printable:
Yes, Full Printable
Zoom Capability:
Yes, Zoom IN/OUT
Binding Type
Binding Type:
Digital (Downloadable PDF)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Name:
ES9J4 (PRV V6)
Engine Configuration:
V6, 60-degree bank angle
Displacement:
2946 cc (3.0 Liters)
Bore X Stroke:
92.3 mm x 73.0 mm
Compression Ratio:
10.5:1
Performance
Horsepower:
190 PS (187 bhp; 139 kW) @ 6000 rpm
Torque:
267 Nm (197 lb-ft) @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Octane rating 95 RON recommended)
Engine Management
ECU Type:
Bosch Motronic M3.8.3 (or similar)
Timing
Timing Belt Replacement Interval:
Refer to manual (typically 60,000 - 80,000 miles or 5-6 years)
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic (AL4 - DP0)
Optional
Optional Transmission:
N/A for this specific variant
Features
Transmission Features:
Electronic control, Sport mode, Snow mode (on some variants).
Fluid Type
Automatic Transmission Fluid:
ES-M 176.14 (e.g., Mobil ATF 3309)
Fluid Capacity
Automatic Transmission Fluid Capacity:
Approximately 6.5 Liters (dry fill), 3.5 Liters (drain and fill)
📐 Dimensions
Exterior
Length:
4766 mm
Width:
1835 mm
Height:
1746 mm
Wheelbase:
2820 mm
Weights
Curb Weight:
Approx. 1700 - 1750 kg
Gross Vehicle Weight:
Approx. 2500 kg
Cargo
Luggage Capacity:
Variable, typically 250-500 liters with seats up, expandable significantly with seats folded.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Not explicitly rated for this specific year/variant under modern standards, but general safety features expected.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Traction Control System (ASR - on some models).
Passive Features
Passive Safety Features:
Front airbags, side airbags (optional/standard depending on trim), three-point seatbelts with pretensioners, ISOFIX child seat anchors.
💡 Technology Features
Infotainment
Infotainment System:
Basic factory fitted radio/cassette or CD player, with optional CD changer. Limited connectivity features by modern standards.
Driver Assistance
Driver Assistance Features:
Cruise control (optional on some trims), parking sensors (later additions or aftermarket).
Connectivity
Connectivity Features:
None beyond basic radio/audio system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual (typically 15,000 km / 12 months, or per driving conditions)
Air Filter Replacement:
Refer to manual (typically 30,000 km)
Cabin Filter Replacement:
Refer to manual (typically 15,000 - 30,000 km)
Fluid Specifications
Engine Oil Specification:
API SL/CF or ACEA A3/B3/B4, viscosity grade 5W-40 or 10W-40 (refer to manual for specific choice based on climate)
Engine Oil Capacity:
5.7 Liters
Coolant Specification:
PSA S71-3010 (Antifreeze/Coolant, blue/green)
Brake Fluid Specification:
DOT 4
Known Issues
Common Issues:
AL4 automatic transmission solenoid issues, EGR valve clogging, minor electrical gremlins, potential for water ingress in certain areas, wear on suspension components.
Timing Belt Maintenance:
Critical to adhere to timing belt replacement intervals to prevent catastrophic engine damage due to interference design.
📚 Vehicle History
Brand Heritage
Citroen Heritage:
Citroën has a long history of innovative vehicle design, particularly in suspension and comfort.
Model Evolution
Evasion Development:
Part of the PSA Group's (Peugeot-Citroën) extensive development of the 'Eurovan' platform, shared with the Peugeot 806, Fiat Ulysse, and Lancia Zeta.
Production
Production Period:
1994-2002
Manufacturing Plant:
Sevel Sud plant in Italy.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Eurovan platform was generally well-regarded for its practicality and comfort, though specific awards for the Evasion model are not widely documented.
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