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CITROEN C8 PEUGEOT 807 Fiat ULYSSE Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Citroën, Peugeot, Fiat, Lancia Model: C8, 807, Ulysse, Phedra Platform: SEVEL (Eurovan 2) Codes Chassis Code Citroen: V3 Chassis Code Peugeot: B, U Chassis Code Fiat: 221 Chassis Code Lancia: 221 👋 Introduction Market Position Segment: Large MPV (Multi-Purpose Vehicle) / Minivan Target Audience: Families, individuals requiring versatile and spacious transport Competitive Analysis Key Competitors: Renault Espace, Ford Galaxy/S-MAX, Volkswagen Sharan, Opel Zafira (earlier generations), Chrysler Voyager/Grand Voyager Key Features Practicality: Flexible seating configurations, large interior volume, wide opening sliding doors Design Philosophy: European design characteristics, emphasis on comfort and space 📋 Manual Details Coverage Areas Covered Models: Citroën C8, Peugeot 807, Fiat Ulysse, Lancia Phedra Production Years Covered: 2002-2010 (Typical, specific range may vary based on actual manual edition) Page Count Page Count: Extensive (Typically 2000+ pages for comprehensive workshop manuals) Manual Type Manual Type: Workshop Service Repair Manual Language Language: French Format Format: Digital (Likely PDF, potentially searchable) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel injection, ignition, emissions control, cooling, lubrication, turbocharging (where applicable) Transmission Systems: Manual gearbox, automatic transmission (likely AL4/DP0 and AW55-50/51SN variants), clutch, driveshafts Electrical Systems: Wiring diagrams, battery, charging system, starting system, lighting, instrumentation, body electronics, comfort modules (BCM), multiplexing (CAN bus) Chassis Systems: Suspension (front and rear), steering, brakes (hydraulic, ABS, ESP), wheels and tires Body And Interior: Body structure, exterior panels, doors, sliding doors (mechanism and electrics), interior trim, seats (manual and electric), HVAC system, airbags, safety belts Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacement, spark plug replacement, belt replacement Repair Procedures: Engine overhaul, transmission repair, brake caliper replacement, suspension component renewal, electrical component diagnosis and replacement, body panel repair Troubleshooting Guides: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical fault finding, mechanical issue diagnosis Special Tools: Identification and usage of specific tools required for various repair and maintenance tasks Technical Depth Diagnostics: Advanced diagnostics covering ECU referencing, sensor data interpretation, actuactor testing Rebuilding: Complete engine and transmission rebuilding procedures with torque specifications and clearances Wiring Diagrams: Detailed electrical schematics for all vehicle systems, including component identification and connector pinouts Specification Data: Torque values, fluid capacities, clearances, diagnostic parameters, component specifications 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Searchability: Likely text-searchable, enabling quick access to specific information Print Quality Print Quality: High resolution, suitable for printing individual pages or sections Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) Completeness Completeness: Comprehensive Workshop Manual, covering all aspects of maintenance, diagnosis, and repair. ⚙️ Engine Specifications Primary Engine Engine Family: PSA EW/ES/DW, Fiat FIRE/JTD Petrol Engines: 2.0 L (EW10J4), 2.2 L (EW12J4) Diesel Engines: 2.0 L HDI (DW10), 2.2 L HDI (DW12), 1.9 L JTD (Fiat/Lancia) Performance 2.0 Hdi (Dw10) Horsepower: 110 PS (81 kW; 109 bhp) 2.0 Hdi (Dw10) Torque: 270 Nm (199 lb-ft) 2.2 Hdi (Dw12) Horsepower: 130 PS (96 kW; 128 bhp) or 136 PS (100 kW; 134 bhp) later 2.2 Hdi (Dw12) Torque: 315 Nm (232 lb-ft) or 320 Nm (236 lb-ft) later 2.0 Petrol (Ew10J4) Horsepower: 136 PS (100 kW; 134 bhp) 2.0 Petrol (Ew10J4) Torque: 192 Nm (142 lb-ft) Fuel System Diesel Injection: Common Rail Direct Injection (CRDi) Petrol Injection: Multi-point Fuel Injection (MPI) 🔧 Transmission Standard Standard Transmission: 5-speed manual gearbox Optional Optional Transmission: 4-speed automatic transmission (AL4/DP0) or 5-speed automatic (AW55-50/51SN) Features Automatic Transmission Modes: Typically offers 'Sport' and 'Snow' modes 📐 Dimensions Exterior Length: Approx. 4.7-4.8 meters Width: Approx. 1.8-1.9 meters Height: Approx. 1.7-1.8 meters Interior Seating Capacity: 7 or 8 seats (configurable) Cargo Cargo Volume Seats Up: Significant, variable depending on seat configuration (e.g., 480-800+ liters) Weights Curb Weight: Approx. 1700-1900 kg 🛡️ Safety Features Ratings Euro Ncap Rating: Likely 4 or 5 stars (depending on model year and equipment) Active Features ABS: Standard, with EBD (Electronic Brakeforce Distribution) and BA (Brake Assist) Esp: Optional or standard on higher trims (Electronic Stability Program) Passive Features Airbags: Front, side, and curtain airbags Child Seat Anchors: ISOFIX points 💡 Technology Features Infotainment Radio Options: RDS radio with CD player, optional navigation system Display: Central information display, potentially color screen for navigation Driver Assistance Cruise Control: Standard or optional depending on trim level Parking Sensors: Optional front and rear parking assistance Connectivity Bluetooth: Optional Bluetooth hands-free system Multiplexing: CAN bus network for communication between ECUs, impacting diagnostic complexity. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 15,000-20,000 km or 1 year (whichever comes first), depending on engine oil specification and driving conditions. Timing Belt Interval: Approx. 120,000 km or 5-6 years for HDI diesel engines (critical maintenance item). Brake Fluid Change: Every 2 years Fluid Specifications Engine Oil Petrol: API SL/SM, ACEA A3/B3 or A3/B4, viscosity grades like 5W-40 or 5W-30 (refer to manual for exact specification). Engine Oil Diesel: API...
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CITROEN C8 PEUGEOT 807 Fiat ULYSSE Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Citroën, Peugeot, Fiat, Lancia
Model:
C8, 807, Ulysse, Phedra
Platform:
SEVEL (Eurovan 2)
Codes
Chassis Code Citroen:
V3
Chassis Code Peugeot:
B, U
Chassis Code Fiat:
221
Chassis Code Lancia:
221
👋 Introduction
Market Position
Segment:
Large MPV (Multi-Purpose Vehicle) / Minivan
Target Audience:
Families, individuals requiring versatile and spacious transport
Competitive Analysis
Key Competitors:
Renault Espace, Ford Galaxy/S-MAX, Volkswagen Sharan, Opel Zafira (earlier generations), Chrysler Voyager/Grand Voyager
Key Features
Practicality:
Flexible seating configurations, large interior volume, wide opening sliding doors
Design Philosophy:
European design characteristics, emphasis on comfort and space
📋 Manual Details
Coverage Areas
Covered Models:
Citroën C8, Peugeot 807, Fiat Ulysse, Lancia Phedra
Production Years Covered:
2002-2010 (Typical, specific range may vary based on actual manual edition)
Page Count
Page Count:
Extensive (Typically 2000+ pages for comprehensive workshop manuals)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
French
Format
Format:
Digital (Likely PDF, potentially searchable)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel injection, ignition, emissions control, cooling, lubrication, turbocharging (where applicable)
Transmission Systems:
Manual gearbox, automatic transmission (likely AL4/DP0 and AW55-50/51SN variants), clutch, driveshafts
Electrical Systems:
Wiring diagrams, battery, charging system, starting system, lighting, instrumentation, body electronics, comfort modules (BCM), multiplexing (CAN bus)
Chassis Systems:
Suspension (front and rear), steering, brakes (hydraulic, ABS, ESP), wheels and tires
Body And Interior:
Body structure, exterior panels, doors, sliding doors (mechanism and electrics), interior trim, seats (manual and electric), HVAC system, airbags, safety belts
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacement, spark plug replacement, belt replacement
Repair Procedures:
Engine overhaul, transmission repair, brake caliper replacement, suspension component renewal, electrical component diagnosis and replacement, body panel repair
Troubleshooting Guides:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical fault finding, mechanical issue diagnosis
Special Tools:
Identification and usage of specific tools required for various repair and maintenance tasks
Technical Depth
Diagnostics:
Advanced diagnostics covering ECU referencing, sensor data interpretation, actuactor testing
Rebuilding:
Complete engine and transmission rebuilding procedures with torque specifications and clearances
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems, including component identification and connector pinouts
Specification Data:
Torque values, fluid capacities, clearances, diagnostic parameters, component specifications
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable, enabling quick access to specific information
Print Quality
Print Quality:
High resolution, suitable for printing individual pages or sections
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
Completeness
Completeness:
Comprehensive Workshop Manual, covering all aspects of maintenance, diagnosis, and repair.
⚙️ Engine Specifications
Primary Engine
Engine Family:
PSA EW/ES/DW, Fiat FIRE/JTD
Petrol Engines:
2.0 L (EW10J4), 2.2 L (EW12J4)
Diesel Engines:
2.0 L HDI (DW10), 2.2 L HDI (DW12), 1.9 L JTD (Fiat/Lancia)
Performance
2.0 Hdi (Dw10) Horsepower:
110 PS (81 kW; 109 bhp)
2.0 Hdi (Dw10) Torque:
270 Nm (199 lb-ft)
2.2 Hdi (Dw12) Horsepower:
130 PS (96 kW; 128 bhp) or 136 PS (100 kW; 134 bhp) later
2.2 Hdi (Dw12) Torque:
315 Nm (232 lb-ft) or 320 Nm (236 lb-ft) later
2.0 Petrol (Ew10J4) Horsepower:
136 PS (100 kW; 134 bhp)
2.0 Petrol (Ew10J4) Torque:
192 Nm (142 lb-ft)
Fuel System
Diesel Injection:
Common Rail Direct Injection (CRDi)
Petrol Injection:
Multi-point Fuel Injection (MPI)
🔧 Transmission
Standard
Standard Transmission:
5-speed manual gearbox
Optional
Optional Transmission:
4-speed automatic transmission (AL4/DP0) or 5-speed automatic (AW55-50/51SN)
Features
Automatic Transmission Modes:
Typically offers 'Sport' and 'Snow' modes
📐 Dimensions
Exterior
Length:
Approx. 4.7-4.8 meters
Width:
Approx. 1.8-1.9 meters
Height:
Approx. 1.7-1.8 meters
Interior
Seating Capacity:
7 or 8 seats (configurable)
Cargo
Cargo Volume Seats Up:
Significant, variable depending on seat configuration (e.g., 480-800+ liters)
Weights
Curb Weight:
Approx. 1700-1900 kg
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Likely 4 or 5 stars (depending on model year and equipment)
Active Features
ABS:
Standard, with EBD (Electronic Brakeforce Distribution) and BA (Brake Assist)
Esp:
Optional or standard on higher trims (Electronic Stability Program)
Passive Features
Airbags:
Front, side, and curtain airbags
Child Seat Anchors:
ISOFIX points
💡 Technology Features
Infotainment
Radio Options:
RDS radio with CD player, optional navigation system
Display:
Central information display, potentially color screen for navigation
Driver Assistance
Cruise Control:
Standard or optional depending on trim level
Parking Sensors:
Optional front and rear parking assistance
Connectivity
Bluetooth:
Optional Bluetooth hands-free system
Multiplexing:
CAN bus network for communication between ECUs, impacting diagnostic complexity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000-20,000 km or 1 year (whichever comes first), depending on engine oil specification and driving conditions.
Timing Belt Interval:
Approx. 120,000 km or 5-6 years for HDI diesel engines (critical maintenance item).
Brake Fluid Change:
Every 2 years
Fluid Specifications
Engine Oil Petrol:
API SL/SM, ACEA A3/B3 or A3/B4, viscosity grades like 5W-40 or 5W-30 (refer to manual for exact specification).
Engine Oil Diesel:
API CF/CG-4/CH-4, ACEA B4 or B5, viscosity grades like 5W-40 or 10W-40 (refer to manual for exact specification).
Coolant:
OAT (Organic Acid Technology) coolant, typically purple or blue, specific PSA/FIAT specification.
Automatic Transmission Fluid:
Specific ATF for AL4 (LT71141 or equivalent) or AW55-50/51SN (JWS 3309 or equivalent).
Known Issues
Diesel Particulate Filter:
DPF regeneration issues, clogging, particularly with short-distance driving.
Sliding Door Mechanism:
Motor failure, cable stretch or breakage in electric sliding doors.
Electronic Faults:
Issues with BSI (Body Control Unit), multiplex wiring, sensor failures leading to various dashboard warnings.
Suspension Components:
Wear on suspension arms, ball joints, and bushings due to vehicle weight and usage.
Automatic Transmission Logic:
Harsh shifting or delayed engagement in AL4/DP0 transmissions, requiring software updates or mechatronic unit repair.
📚 Vehicle History
Brand Heritage
Manufacturer Origins:
French (Citroën, Peugeot), Italian (Fiat, Lancia) – Collaborative European venture
Model Evolution
Platform Sharing:
Part of the larger SEVEL (Société Européenne de Véhicules Légers) collaboration, sharing the Eurovan 2 platform
Segment Creation:
Followed earlier generations of MPVs like the Fiat Ulysse/Citroën Evasion/Peugeot 806/Lancia Zeta
Production
Production Locations:
Various SEVEL plants in Europe (e.g., Italy, France)
🏆 Awards & Recognition
Recognitions
Segment Performance:
While specific awards for this exact model might be limited, the SEVEL Eurovan 2 platform vehicles generally received positive reviews for practicality and spaciousness within their segment.
Ratings
Safety Assessment:
Euro NCAP ratings are crucial for understanding safety performance, with these models aiming for high standards in their class.
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