Citroen ZX 1124cc Hatchback 1991-1998 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Citroën Model: ZX Body Style: Hatchback Engine Code: TU1 M (or similar 1124cc variants) Codes Chassis Codes: N2 Engine Displacement: 1124 cc Engine Type: Inline 4-cylinder, OHC 👋 Introduction Market Position Segment: Compact hatchback (Supermini segment in Europe) Era: Early to mid-1990s European automotive market Competitive Analysis Key Competitors: Ford Escort, Volkswagen Golf, Peugeot 306, Renault Mégane, Fiat Tipo Key Features Unique Selling Points: Hydropneumatic rear suspension (on some variants, though less common on 1.1L), distinctive styling, comfortable ride 📋 Manual Details Coverage Areas Covered Years: 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998 Covered Models: Citroën ZX 1124cc Hatchback (all trim levels within this engine variant) Page Count Pages: Approx. 300-400 (estimated based on typical full service repair manuals) Manual Type Type: Full Service & Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, cylinder head, pistons, connecting rods, crankshaft, timing belt, lubrication system, cooling system Fuel System: Fuel injection (MPI/SPI depending on exact variant), fuel pump, injectors, fuel filter, fuel pressure regulator, fuel tank Ignition System: Ignition coil, spark plugs, distributor (if applicable), ignition control module Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes, oxygen sensors Transmission Manual: Clutch, gearbox overhaul, gearshift linkage, differential Transmission Automatic: Not applicable for this engine/model variant specified Drivetrain: Driveshafts, CV joints, wheel bearings Suspension Front: MacPherson struts, control arms, ball joints, anti-roll bar, springs, shock absorbers Suspension Rear: Torsion beam axle, trailing arms, shock absorbers, anti-roll bar (if equipped) Steering: Steering rack, power steering pump, steering column, tie rods, steering knuckles Brakes Front: Disc brakes, calipers, pads, rotors, brake lines, master cylinder Brakes Rear: Drum brakes (common for this era/engine) or disc brakes, shoes, drums/rotors, wheel cylinders, brake lines Body Exterior: Body panels, doors, hood, trunk lid, bumpers, glass, mirrors, trim Body Interior: Seats, dashboard, door panels, headliner, carpeting, HVAC controls Electrical System: Battery, alternator, starter motor, fuses, relays, wiring diagrams, lighting, horn Climate Control: HVAC system, blower motor, heater core, evaporator, refrigerant lines, A/C compressor Dashboard Instruments: Speedometer, tachometer, fuel gauge, temperature gauge, warning lights Procedures Included Preventive Maintenance: Oil changes, filter replacements, fluid checks, belt inspections, tune-ups Troubleshooting: Diagnostic procedures for common problems, fault code interpretation (if applicable) Engine Repair: Head gasket replacement, piston ring replacement, valve adjustments, timing belt replacement Transmission Repair: Clutch replacement, gearbox seal replacement, gearbox overhaul Brake System Service: Brake pad/shoe replacement, rotor/drum resurfacing/replacement, brake fluid bleeding Suspension Component Replacement: Shock absorber/strut replacement, control arm replacement, ball joint replacement Electrical Diagnostics: Wiring harness repair, component testing, sensor diagnosis Bodywork Repair: Panel replacement, dent repair, rust treatment, trim installation Technical Depth Depth: Comprehensive (from basic maintenance to full engine and transmission rebuilds) Detail Level: Step-by-step instructions, torque specifications, diagnostic procedures, wiring diagrams 📊 Manual Specifications File Format Type: Searchable PDF Quality: High-resolution scans, clear text and images Features: Printable, bookmarked, hyperlinked sections Print Quality Suitability: Suitable for printing individual sections or the entire manual Binding Type Type: N/A (Digital Product) Paper Type Type: N/A (Digital Product) ⚙️ Engine Specifications Primary Engine Engine Code: TU1 M (typically) Engine Family: PSA TU engine family Cylinders: 4 Valvetrain: Single Overhead Camshaft (SOHC), 8 valves Bore X Stroke: 70.0 mm x 71.3 mm (typical for TU1) Performance Horsepower: Approx. 60 PS (59 bhp / 44 kW) at 5800 rpm (for TU1 M) Torque: Approx. 92 Nm (68 lb-ft) at 3200 rpm (for TU1 M) Fuel System Injection Type: Multi-Point Fuel Injection (MPI) for TU1 M Fuel Grade: Unleaded Petrol (RON 95 recommended) Engine Management: ECU controlled ignition and fuel injection 🔧 Transmission Standard Type: 5-speed Manual Transaxle Optional Type: 4-speed Automatic (less common with the 1.1L engine) Features Clutch Type: Hydraulic dry single-plate clutch Gear Ratios: Specific ratios available in manual (e.g., 1st: 3.45:1, 2nd: 1.94:1, 3rd: 1.29:1, 4th: 0.97:1, 5th: 0.79:1, Final Drive: 3.72:1 - approximate, varies by gearbox) 📐 Dimensions Exterior Length: Approx. 3985 mm Width: Approx. 1650 mm Height: Approx. 1400 mm Wheelbase: Approx. 2550 mm Weights Kerb Weight: Approx. 950-1000 kg Gross Vehicle Weight: Approx. 1450-1500 kg Cargo Boot Capacity: Approx. 320-340 litres (with rear seats up) 🛡️ Safety Features Ratings Euro Ncap Rating: Not applicable (vehicle predates Euro NCAP standard testing) Active Features ABS: Optional on some variants, not standard on base 1.1L models Passive Features Airbags: Driver airbag optional or standard on higher trims, passenger airbag rarely fitted Seatbelts: Front 3-point inertia reel, rear lap and diagonal belts Body Structure: Crumple zones, reinforced passenger cell 💡 Technology Features Infotainment Radio: Aftermarket or original cassette/radio unit common Speakers: Typically 2-4 speakers Driver Assistance Cruise Control: Rarely fitted on the 1.1L model Connectivity Bluetooth: Not factory fitted Other Features Power Steering: Optional on some variants Electric Windows: Front electric windows often optional, rear manual 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000...
Suitable for printing individual sections or the entire manual
Binding Type
Type:
N/A (Digital Product)
Paper Type
Type:
N/A (Digital Product)
⚙️ Engine Specifications
Primary Engine
Engine Code:
TU1 M (typically)
Engine Family:
PSA TU engine family
Cylinders:
4
Valvetrain:
Single Overhead Camshaft (SOHC), 8 valves
Bore X Stroke:
70.0 mm x 71.3 mm (typical for TU1)
Performance
Horsepower:
Approx. 60 PS (59 bhp / 44 kW) at 5800 rpm (for TU1 M)
Torque:
Approx. 92 Nm (68 lb-ft) at 3200 rpm (for TU1 M)
Fuel System
Injection Type:
Multi-Point Fuel Injection (MPI) for TU1 M
Fuel Grade:
Unleaded Petrol (RON 95 recommended)
Engine Management:
ECU controlled ignition and fuel injection
🔧 Transmission
Standard
Type:
5-speed Manual Transaxle
Optional
Type:
4-speed Automatic (less common with the 1.1L engine)
Features
Clutch Type:
Hydraulic dry single-plate clutch
Gear Ratios:
Specific ratios available in manual (e.g., 1st: 3.45:1, 2nd: 1.94:1, 3rd: 1.29:1, 4th: 0.97:1, 5th: 0.79:1, Final Drive: 3.72:1 - approximate, varies by gearbox)
📐 Dimensions
Exterior
Length:
Approx. 3985 mm
Width:
Approx. 1650 mm
Height:
Approx. 1400 mm
Wheelbase:
Approx. 2550 mm
Weights
Kerb Weight:
Approx. 950-1000 kg
Gross Vehicle Weight:
Approx. 1450-1500 kg
Cargo
Boot Capacity:
Approx. 320-340 litres (with rear seats up)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Not applicable (vehicle predates Euro NCAP standard testing)
Active Features
ABS:
Optional on some variants, not standard on base 1.1L models
Passive Features
Airbags:
Driver airbag optional or standard on higher trims, passenger airbag rarely fitted
Seatbelts:
Front 3-point inertia reel, rear lap and diagonal belts
Body Structure:
Crumple zones, reinforced passenger cell
💡 Technology Features
Infotainment
Radio:
Aftermarket or original cassette/radio unit common
Speakers:
Typically 2-4 speakers
Driver Assistance
Cruise Control:
Rarely fitted on the 1.1L model
Connectivity
Bluetooth:
Not factory fitted
Other Features
Power Steering:
Optional on some variants
Electric Windows:
Front electric windows often optional, rear manual
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km or 12 months, whichever comes first (with quality oil)
Oil Filter Replacement:
At every oil change
Air Filter Replacement:
Every 20,000 km or 24 months
Spark Plug Replacement:
Every 40,000 km (depending on plug type)
Timing Belt Replacement:
Every 60,000 km or 5 years (crucial interval, failure causes severe engine damage)
Fluid Specifications
Engine Oil:
API SG/SH or ACEA A2/A3, SAE 10W-40 or 5W-40
Engine Oil Capacity:
Approx. 3.2 litres (including filter)
Coolant:
Ethylene glycol-based antifreeze, 50% mixture with distilled water
Brake Fluid:
DOT 4
Manual Transmission Fluid:
API GL-4, SAE 75W-80 or 75W-90
Known Issues
Timing Belt:
Critical to adhere to replacement intervals; premature wear can occur
Rear Suspension Bushings:
Wear in rear beam axle mounting bushings can lead to handling issues and uneven tyre wear
Electrical Gremlins:
Common for vehicles of this era, particularly with wiring loom degradation or corrosion
Rust:
Wheel arches, sills, and boot floor can be susceptible to rust
Exhaust System:
Corrosion and leaks are common with age
📚 Vehicle History
Brand Heritage
Manufacturer:
Citroën (part of the PSA Peugeot Citroën group)
Model Evolution
Introduction:
Launched in 1991
Facelift:
Facelifted in 1994 (introducing revised bumpers, grille, interior trim)
Platform:
Based on the PSA Group's PSA Z platform
Production
Period:
1991 - 1998
Assembly Locations:
Various PSA plants, primarily in France
🏆 Awards & Recognition
Recognitions
Car Of The Year:
The Citroën ZX was shortlisted for European Car of the Year 1992, but did not win.
Ratings
User Reviews:
Generally praised for comfort and handling for its class in period reviews.