Claas Renault Ares 506 606 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Claas Model Family: Renault Ares Specific Models Covered: 546, 556, 566, 616, 626, 636, 696 Codes Chassis Code Prefix: 826 👋 Introduction Market Position Segment: Utility and Row Crop Tractors Target User: Farm operators, agricultural mechanics, workshop technicians, and owners seeking detailed repair information. Competitive Analysis Notes: The Claas Renault Ares series was known for its robust build and versatile application, competing with models from John Deere, Massey Ferguson, and New Holland in its era. Key Features Manual Value: Provides in-depth, actionable information for maintaining and repairing the Ares series, crucial for maximizing uptime and operational efficiency. 📋 Manual Details Coverage Areas Primary Focus: Workshop Service and Repair Page Count Total Pages: 1253 Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (Searchable PDF) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, overhaul, component replacement, tuning, emissions controls, lubrication system, cooling system. Transmissions: Overhaul, repair, clutch, powershift units, hydraulic controls, troubleshooting of all transmission types fitted. Front Axle: Steering system, differential, final drives, suspension components, hub assembly, maintenance and repair procedures. Rear Axle: Differential, final drives, PTO drive, axle housing, maintenance, inspection, and repair. Pto: Rear PTO operation, maintenance, repair of drive shafts, clutches, and control systems. Electrical: Full wiring diagrams, component testing, diagnostic procedures for starting, charging, lighting, instrumentation, and control modules. Brakes: Hydraulic brake system, parking brake, adjustments, component replacement, troubleshooting. Hydraulics: Hydraulic pump, valves, cylinders, hitch control, auxiliary hydraulic services, testing, repair, and fluid specifications. Steering: Hydrostatic power steering, components, troubleshooting, and adjustment. Cooling System: Radiator, fan, thermostat, water pump, coolant specifications, and maintenance. Fuel System: Fuel injection pump, injectors, filters, fuel tank, troubleshooting, and maintenance. Operator Station: Cabin, controls, seating, HVAC system, safety features. Wheels And Tires: Tire sizes, inflation pressures, wheel mounting, and maintenance. Body And Frame: Fenders, hood, chassis components, mounting procedures. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, safety checks. Diagnostics: Systematic troubleshooting guides, fault code interpretation, component testing procedures. Repair: Step-by-step repair instructions for all major systems, including disassembly, assembly, and adjustments. Overhaul: Complete engine, transmission, and axle overhaul procedures with detailed specifications. Installation: Procedures for installing accessories and replacement parts. Torques And Clearances: Precise torque specifications for all critical fasteners, bearing clearances, and end-play measurements for engine, transmission, and axle components. Technical Depth Depth: Comprehensive, covering from basic maintenance to full engine and transmission rebuilds, including electrical system diagnostics. Diagnostic Procedures: Detailed diagnostic flowcharts and procedures for electrical systems, hydraulic faults, and engine performance issues. Tools Special Tools: Includes a comprehensive list of specialized tools required for specific repair and overhaul procedures, with part numbers where applicable. 📊 Manual Specifications File Format Format: PDF Searchability: Full text search capability Zoom: Multi-level zoom for clarity Print Quality Quality: High-resolution digital copy, suitable for printing specific sections or the entire manual. Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Manufacturer: Perkins / John Deere (depending on specific model variant and region, with Perkins being very common) Engine Displacement Range: Approximately 3.9L to 6.8L (specific to engine options fitted to 500 and 600 series) Engine Type: 4-cylinder and 6-cylinder diesel engines, turbocharged and intercooled on higher HP models. Performance Horsepower Range Gross: Approx. 70 HP to 130 HP (depending on model and engine variant) Torque Specifications: Detailed torque values for cylinder head, main bearings, connecting rods, and ancillary components are provided within the manual. Fuel System Injection System: Typically mechanical rotary or inline fuel injection pumps (e.g., Bosch VE, Bosch P7100 on some variants), with common rail systems on later models if applicable, though the core Ares range predates widespread CR. Fuel Type: Diesel Fuel Lubrication Oil Capacity: Typically around 8-12 liters, specific capacity for each engine variant is detailed. Oil Specification: API CG-4 or higher, SAE 15W-40 or 10W-40 depending on ambient temperature. Specific recommendations found in manual. Cooling System Coolant Type: Ethylene glycol-based antifreeze, meeting Caterpillar or John Deere coolant specifications (e.g., JD Plus-50). 🔧 Transmission Standard Transmission Type: Claas (Renault derived) Tiptronic powershift transmission with manual or electronic control options. Optional Optional Transmission: Certain models may have offered a fully manual synchronized gearbox as a base option. Features Powershift Gears: Typically 4 powershift gears within each of the 3 or 4 synchronized ranges, offering 12 or 16 forward speeds. Clutch Type: Wet multi-disc clutch for PTO engagement and powershift operations. Transmission Fluid Type: UTTO (Universal Tractor Transmission Oil) or specific manufacturer-approved hydraulic/transmission fluid. SAE 80W-90 or equivalent. Transmission Fluid Capacity: Varies by model, typically between 25-35 liters for the main transmission/hydraulic reservoir. Specific capacity detailed in manual. 📐 Dimensions Exterior Wheelbase Range: Approx. 2400mm to 2550mm (depending on specific model) Weights Operating Weight Range: Approx. 4500 kg to 5500 kg (unballasted) Max Gross Weight: Typically around 7000 kg...
The Claas Renault Ares series was known for its robust build and versatile application, competing with models from John Deere, Massey Ferguson, and New Holland in its era.
Key Features
Manual Value:
Provides in-depth, actionable information for maintaining and repairing the Ares series, crucial for maximizing uptime and operational efficiency.
Step-by-step repair instructions for all major systems, including disassembly, assembly, and adjustments.
Overhaul:
Complete engine, transmission, and axle overhaul procedures with detailed specifications.
Installation:
Procedures for installing accessories and replacement parts.
Torques And Clearances:
Precise torque specifications for all critical fasteners, bearing clearances, and end-play measurements for engine, transmission, and axle components.
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to full engine and transmission rebuilds, including electrical system diagnostics.
Diagnostic Procedures:
Detailed diagnostic flowcharts and procedures for electrical systems, hydraulic faults, and engine performance issues.
Tools
Special Tools:
Includes a comprehensive list of specialized tools required for specific repair and overhaul procedures, with part numbers where applicable.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Full text search capability
Zoom:
Multi-level zoom for clarity
Print Quality
Quality:
High-resolution digital copy, suitable for printing specific sections or the entire manual.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
Perkins / John Deere (depending on specific model variant and region, with Perkins being very common)
Engine Displacement Range:
Approximately 3.9L to 6.8L (specific to engine options fitted to 500 and 600 series)
Engine Type:
4-cylinder and 6-cylinder diesel engines, turbocharged and intercooled on higher HP models.
Performance
Horsepower Range Gross:
Approx. 70 HP to 130 HP (depending on model and engine variant)
Torque Specifications:
Detailed torque values for cylinder head, main bearings, connecting rods, and ancillary components are provided within the manual.
Fuel System
Injection System:
Typically mechanical rotary or inline fuel injection pumps (e.g., Bosch VE, Bosch P7100 on some variants), with common rail systems on later models if applicable, though the core Ares range predates widespread CR.
Fuel Type:
Diesel Fuel
Lubrication
Oil Capacity:
Typically around 8-12 liters, specific capacity for each engine variant is detailed.
Oil Specification:
API CG-4 or higher, SAE 15W-40 or 10W-40 depending on ambient temperature. Specific recommendations found in manual.
Cooling System
Coolant Type:
Ethylene glycol-based antifreeze, meeting Caterpillar or John Deere coolant specifications (e.g., JD Plus-50).
🔧 Transmission
Standard
Transmission Type:
Claas (Renault derived) Tiptronic powershift transmission with manual or electronic control options.
Optional
Optional Transmission:
Certain models may have offered a fully manual synchronized gearbox as a base option.
Features
Powershift Gears:
Typically 4 powershift gears within each of the 3 or 4 synchronized ranges, offering 12 or 16 forward speeds.
Clutch Type:
Wet multi-disc clutch for PTO engagement and powershift operations.
Transmission Fluid Type:
UTTO (Universal Tractor Transmission Oil) or specific manufacturer-approved hydraulic/transmission fluid. SAE 80W-90 or equivalent.
Transmission Fluid Capacity:
Varies by model, typically between 25-35 liters for the main transmission/hydraulic reservoir. Specific capacity detailed in manual.
📐 Dimensions
Exterior
Wheelbase Range:
Approx. 2400mm to 2550mm (depending on specific model)
Weights
Operating Weight Range:
Approx. 4500 kg to 5500 kg (unballasted)
Max Gross Weight:
Typically around 7000 kg to 8000 kg, depending on configuration and regional regulations.
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll Over Protective Structure) standard, often with optional FOPS (Falling Object Protective Structure).
Active Features
Braking System:
Hydraulically actuated wet disc brakes for reliable stopping power.
Passive Features
Seatbelts:
Seatbelt for operator's seat.
💡 Technology Features
Infotainment
Instrumentation:
Digital display for engine RPM, ground speed, PTO speed, fuel level, engine hours, and diagnostic codes.
Driver Assistance
Pto Control:
Electronic or manual PTO engagement and speed selection.
Hitch Control:
Electronic draft control (EDC) system with implement depth and draft sensing capabilities.
Connectivity
Telematics Options:
While not standard on all early models, later variants or optional packages could have included basic telematics or diagnostic ports.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250-500 hours, depending on operating conditions and oil type used. Refer to manual for exact intervals.
Transmission Fluid Change:
Every 1000-1500 hours. Filter replacement at first change and then every second change, or as specified.
Hydraulic Fluid Change:
Every 1000-1500 hours. Filter replacement as per transmission fluid change recommendations.
Air Filter Replacement:
Inspect every 250 hours, replace as needed or every 500-750 hours. Severe duty may require more frequent inspection/replacement.
Fluid Specifications
Hydraulic Fluid Type:
Claas-approved hydraulic fluid, John Deere Hy-Gard, or equivalent UTF (Universal Tractor Fluid). Viscosity typically ISO VG 46.
Known Issues
Common Wear Items:
Hydraulic pump wear, powershift clutch pack wear, front axle pivot wear, and electrical connector corrosion are potential areas of focus.
Troubleshooting Focus:
The manual provides specific troubleshooting trees for common issues such as starting problems, hydraulic system faults, and transmission shifting issues.
📚 Vehicle History
Brand Heritage
Claas Heritage:
Claas KGaA mbH is a German manufacturer of agricultural machinery. Acquired the Renault tractor division in 2003, integrating their engineering expertise.
Model Evolution
Ares Development:
The Ares series represented a significant modernization of the Renault tractor line, focusing on comfort, performance, and technology, building upon the R basis.
Production
Production Period:
Ares series production spanned roughly from the early 2000s until the introduction of the Arion series. Specific models listed would fall within this timeframe.
🏆 Awards & Recognition
Recognitions
Notes:
The Ares series was well-regarded for its user-friendly design and comfort, often receiving positive reviews in agricultural machinery publications of its time for its balance of performance and ergonomics.