🏷️ Basic Information Identification Make: Club Car Model: Carryall II Model Variant: Gasoline Vehicle Year Range: 1986-1991 Codes Product Type: Service & Repair Workshop Manual 👋 Introduction Market Position Target Audience: Club Car Carryall II gasoline vehicle owners, service technicians, maintenance personnel Competitive Analysis Advantage: Comprehensive, factory-level repair information at a fraction of dealer costs Key Features Content Quality: Hundreds of pages with detailed photos & diagrams Instruction Style: Step-by-step instructions for accurate job completion 📋 Manual Details Coverage Areas Primary Coverage: All repairs, servicing, and troubleshooting procedures for Club Car Carryall II Gasoline Vehicles Page Count Estimated Pages: Hundreds Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Complete engine diagnosis, repair, overhaul, tuning, and component replacement Fuel System: Carburetor service, fuel pump, fuel lines, tank maintenance Ignition System: Spark plugs, coils, timing, troubleshooting ignition faults Cooling System: Radiator, fan, thermostat, coolant specifications and flushing Transmission: Clutch system, drive belts, gearbox maintenance and repair Brakes: Drum brake inspection, adjustment, repair, and hydraulic system service Suspension: Front and rear suspension components, lubrication, and alignment specifications Steering: Steering column, tie rods, linkage maintenance and adjustment Electrical System: Battery, starting system, charging system, wiring diagrams, lighting, and accessories Body And Chassis: Frame inspection, body panel removal/installation, seat adjustment, trim components Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication points Troubleshooting: Systematic diagnostic procedures for common and uncommon faults Repair: Step-by-step instructions for component removal, repair, and reinstallation Rebuilds: Detailed procedures for engine and transmission component overhauls Adjustments: Carburetor tuning, brake adjustments, steering alignment Technical Depth Depth: Comprehensive, suitable for professional mechanics and experienced DIY technicians Detail Level: Highly detailed with step-by-step instructions and exploded diagrams 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable (single pages or entire manual) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Software Compatibility Operating Systems: Compatible with all Windows & MAC Computers Licensing Usage License: Lifetime use on unlimited computers, no expiry dates or renewal fees ⚙️ Engine Specifications Primary Engine Engine Type: Gasoline (Specific engine model not detailed in product info, typically a small block industrial engine e.g., Kawasaki FE series or similar) Performance Horsepower Range: Estimated 10-15 HP (typical for this class of vehicle) Fuel System Carburetor Type: Single-barrel carburetor (common configuration) Fluid Specifications Engine Oil Type: SAE 30W or 10W-30 (Consult specific engine manufacturer recommendations within manual) Cooling System Coolant: Ethylene glycol-based antifreeze (typically a 50/50 mix with distilled water) 🔧 Transmission Standard Transmission Type: Variable Speed Drive (VSD) / Automatic Clutch System Features Drive Mechanism: Belt-driven, centrifugal clutch system Fluid Specifications Gearbox Oil: Refer to manual for specific gearbox oil type and capacity (if applicable) 📐 Dimensions Weights Curb Weight: Approx. 550-700 lbs (Varies by configuration) Payload Capacity: Typically rated for 800-1000 lbs 🛡️ Safety Features Ratings Safety Compliance: Designed to meet relevant safety standards for golf and utility vehicles of the era Active Features Braking System: Hydraulic drum brakes Passive Features Seatbelts: Optional or standard depending on configuration/market Rollover Protection: Basic frame structure, roll bar/cage may be optional or aftermarket 💡 Technology Features Infotainment Features: Basic instrumentation (speedometer, fuel gauge, hour meter if equipped), no advanced infotainment. Driver Assistance Features: No electronic driver assistance systems; relies on mechanical operation. Connectivity Features: No digital connectivity features. 🔧 Maintenance Service Intervals Engine Oil Change: Every 50-100 operating hours or annually (Consult manual for precise interval) Air Filter Replacement: Inspect regularly, replace as needed (typically every 200-300 operating hours) Spark Plug Replacement: Inspect and gap every 100 hours, replace every 500-1000 hours (depending on plug type) Belt Inspection: Inspect drive belt for wear and tension at every service interval; replace if cracked or frayed. Brake Adjustment: Inspect and adjust brakes every 6 months or as needed. Fluid Specifications Brake Fluid Type: DOT 3 or DOT 4 brake fluid (confirm with manual) Known Issues Common Wear Items: Drive belts, carburetor gaskets, brake shoes, suspension bushings, starter motor brushes. Carburetor Fouling: Can occur with infrequent use or contaminated fuel, leading to rough running. Drive Belt Slippage: Caused by wear, improper tension, or contamination; results in loss of power and acceleration. 📚 Vehicle History Brand Heritage Manufacturer Focus: Club Car is a long-standing manufacturer of golf cars and utility vehicles known for durability and reliability. Model Evolution Carryall Series: The Carryall series has been a workhorse for Club Car, evolving to meet the needs of various industries for transport and utility. Production Manufacturing Period: Production spanned key years in the development of modern utility vehicles, representing a robust design. 🏆 Awards & Recognition Recognitions Industry Standing: Club Car vehicles are generally recognized for their workhorse capabilities and longevity in utility applications.