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2003 Club Car-DS (Gas & Electric)-Parts List

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🏷️ Basic Information Identification Make: Club Car Model: DS Year: 2003 Model Variants: Gas and Electric Codes Product Identifier: 2003 Club Car-DS (Gas & Electric)-Parts List 👋 Introduction Market Position Product Category: Golf Car / Personal Transportation Vehicle Parts Catalog Target Audience: Club Car owners, maintenance technicians, parts departments, and enthusiasts. Competitive Analysis Value Proposition: Provides definitive OEM part numbers and visual guides, essential for accurate repairs and maintenance, mirroring factory resources. Key Features Feature 1: Highly detailed exploded view schematics. Feature 2: Complete OEM part number listings. Feature 3: Covers both Gasoline and Electric variants of the 2003 DS model. Feature 4: Indispensable for sourcing correct replacement parts. 📋 Manual Details Coverage Areas Primary Coverage: Parts identification and assembly for 2003 Club Car DS models. Secondary Coverage: Detailed schematics and component breakdowns. Page Count Estimated Pages: Varies (specific to each manual, likely 100+ pages) Manual Type Type: Parts List / Parts Catalog Language Language: English Format Format: Printed Manual 📖 Manual Coverage Systems Covered Chassis And Frame: Detailed breakdown of chassis components, fasteners, and structural elements. Body And Trim: Components for body panels, seats, roof, windshield, and trim pieces. Powertrain Gas: Exploded views of engine components, exhaust, fuel system, and accessories for gasoline models. Powertrain Electric: Components for electric motor, controller, battery system, and associated wiring for electric models. Suspension: Detailed schematics for front and rear suspension, springs, shocks, and related hardware. Steering: Breakdown of steering column, tie rods, bushings, and steering wheel components. Braking System: Components for braking system, including brake drums, shoes, cables, and linkage. Electrical System Gas: Components for ignition, lighting, starter, and accessories for gas models. Electrical System Electric: Detailed schematics for high-voltage and low-voltage wiring harnesses, switches, and solenoids for electric models. Wheels And Tires: Information on wheel assemblies, lug nuts, and tire specifications. Procedures Included Assembly Details: Comprehensive details on the assembly of all parts and sub-assemblies. Disassembly Guidance: Implied guidance on disassembly through detailed schematics for parts removal. Part Identification: Accurate identification of all original equipment manufacturer (OEM) part numbers. Cross Referencing: Facilitates cross-referencing between schematics and part numbers for ordering and replacement. Technical Depth Depth Level: Highly detailed, focused on component-level breakdown and identification. Application Focus: Primarily for parts ordering, replacement, and understanding the physical layout of components. 📊 Manual Specifications File Format Digital Format Notes: Product information suggests this is a printed manual, not a digital file. Print Quality Print Quality Description: High-quality print with clear schematics and legible text, consistent with OEM manuals. Binding Type Binding Type: Likely professional binding (e.g., spiral bound, stapled with cover) for durability in a workshop environment. Paper Type Paper Type: Durable paper stock, suitable for use in automotive maintenance environments. ⚙️ Engine Specifications Primary Engine Gas Engine Type Gas: Gasoline, likely a small industrial 4-stroke engine (specific displacement not provided in product info but common for the era). Engine Displacement Gas: Typically around 250-300cc for this period of Club Car gasoline models. Primary Engine Electric Motor Type Electric: DC Electric Motor (specific model/manufacturer not provided). Performance Gas Horsepower Gas: Estimated 6-8 HP (typical for this class of vehicle). Torque Gas: Estimated 12-15 lb-ft (typical for this class of vehicle). Fuel System Gas Fuel Delivery Gas: Carbureted Fuel Type Gas: Unleaded Gasoline 🔧 Transmission Standard Drive Type: Forward and Reverse Transmission Type: Variable Speed Drive (V-belt clutch system) for gas models; Electronic speed control for electric models. Features Gear Reduction: Planetary gear reduction in the transaxle. 📐 Dimensions Exterior Length: Approximately 94 inches (2388 mm) Width: Approximately 47 inches (1194 mm) Height: Approximately 70 inches (1778 mm) to the top of the roof Weights Curb Weight Gas: Approximately 500-550 lbs (227-250 kg) Curb Weight Electric: Approximately 600-650 lbs (272-295 kg) with batteries Passenger Capacity: 2 🛡️ Safety Features Ratings Safety Standards: Designed to meet relevant safety standards for golf cars and low-speed vehicles (LSVs) as applicable. Active Features Braking System: Mechanical, self-adjusting, drum brakes on rear axle. Passive Features Body Construction: Durable molded plastic body panels and a robust frame. Lighting: Headlights, taillights, brake lights (often included or optional). 💡 Technology Features Infotainment Infotainment Features: Basic, primarily focused on functionality; may include simple radio or audio options as aftermarket additions or specific trims. Driver Assistance Driver Assistance Features: None specific to the manual's scope; vehicle safety features are mechanical. Connectivity Connectivity Features: No integrated connectivity features typical of modern automobiles. 🔧 Maintenance Service Intervals Oil Change Gas: Refer to specific engine manufacturer recommendations, typically every 50-100 operating hours or annually. Grease Points: Regular greasing of suspension and steering components (frequency depends on usage). Battery Maintenance Electric: Regular checks of water levels (if applicable), cleaning of terminals, and proper charging cycles are critical. Fluid Specifications Engine Oil Type Gas: SAE 10W-30 API SG or higher (consult specific engine manual for exact specification). Transmission Fluid Gas:...
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2003 Club Car-DS (Gas & Electric)-Parts List
🏷️ Basic Information
Identification
Make:
Club Car
Model:
DS
Year:
2003
Model Variants:
Gas and Electric
Codes
Product Identifier:
2003 Club Car-DS (Gas & Electric)-Parts List
👋 Introduction
Market Position
Product Category:
Golf Car / Personal Transportation Vehicle Parts Catalog
Target Audience:
Club Car owners, maintenance technicians, parts departments, and enthusiasts.
Competitive Analysis
Value Proposition:
Provides definitive OEM part numbers and visual guides, essential for accurate repairs and maintenance, mirroring factory resources.
Key Features
Feature 1:
Highly detailed exploded view schematics.
Feature 2:
Complete OEM part number listings.
Feature 3:
Covers both Gasoline and Electric variants of the 2003 DS model.
Feature 4:
Indispensable for sourcing correct replacement parts.
📋 Manual Details
Coverage Areas
Primary Coverage:
Parts identification and assembly for 2003 Club Car DS models.
Secondary Coverage:
Detailed schematics and component breakdowns.
Page Count
Estimated Pages:
Varies (specific to each manual, likely 100+ pages)
Manual Type
Type:
Parts List / Parts Catalog
Language
Language:
English
Format
Format:
Printed Manual
📖 Manual Coverage
Systems Covered
Chassis And Frame:
Detailed breakdown of chassis components, fasteners, and structural elements.
Body And Trim:
Components for body panels, seats, roof, windshield, and trim pieces.
Powertrain Gas:
Exploded views of engine components, exhaust, fuel system, and accessories for gasoline models.
Powertrain Electric:
Components for electric motor, controller, battery system, and associated wiring for electric models.
Suspension:
Detailed schematics for front and rear suspension, springs, shocks, and related hardware.
Steering:
Breakdown of steering column, tie rods, bushings, and steering wheel components.
Braking System:
Components for braking system, including brake drums, shoes, cables, and linkage.
Electrical System Gas:
Components for ignition, lighting, starter, and accessories for gas models.
Electrical System Electric:
Detailed schematics for high-voltage and low-voltage wiring harnesses, switches, and solenoids for electric models.
Wheels And Tires:
Information on wheel assemblies, lug nuts, and tire specifications.
Procedures Included
Assembly Details:
Comprehensive details on the assembly of all parts and sub-assemblies.
Disassembly Guidance:
Implied guidance on disassembly through detailed schematics for parts removal.
Part Identification:
Accurate identification of all original equipment manufacturer (OEM) part numbers.
Cross Referencing:
Facilitates cross-referencing between schematics and part numbers for ordering and replacement.
Technical Depth
Depth Level:
Highly detailed, focused on component-level breakdown and identification.
Application Focus:
Primarily for parts ordering, replacement, and understanding the physical layout of components.
📊 Manual Specifications
File Format
Digital Format Notes:
Product information suggests this is a printed manual, not a digital file.
Print Quality
Print Quality Description:
High-quality print with clear schematics and legible text, consistent with OEM manuals.
Binding Type
Binding Type:
Likely professional binding (e.g., spiral bound, stapled with cover) for durability in a workshop environment.
Paper Type
Paper Type:
Durable paper stock, suitable for use in automotive maintenance environments.
⚙️ Engine Specifications
Primary Engine Gas
Engine Type Gas:
Gasoline, likely a small industrial 4-stroke engine (specific displacement not provided in product info but common for the era).
Engine Displacement Gas:
Typically around 250-300cc for this period of Club Car gasoline models.
Primary Engine Electric
Motor Type Electric:
DC Electric Motor (specific model/manufacturer not provided).
Performance Gas
Horsepower Gas:
Estimated 6-8 HP (typical for this class of vehicle).
Torque Gas:
Estimated 12-15 lb-ft (typical for this class of vehicle).
Fuel System Gas
Fuel Delivery Gas:
Carbureted
Fuel Type Gas:
Unleaded Gasoline
🔧 Transmission
Standard
Drive Type:
Forward and Reverse
Transmission Type:
Variable Speed Drive (V-belt clutch system) for gas models; Electronic speed control for electric models.
Features
Gear Reduction:
Planetary gear reduction in the transaxle.
📐 Dimensions
Exterior
Length:
Approximately 94 inches (2388 mm)
Width:
Approximately 47 inches (1194 mm)
Height:
Approximately 70 inches (1778 mm) to the top of the roof
Weights
Curb Weight Gas:
Approximately 500-550 lbs (227-250 kg)
Curb Weight Electric:
Approximately 600-650 lbs (272-295 kg) with batteries
Passenger Capacity:
2
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet relevant safety standards for golf cars and low-speed vehicles (LSVs) as applicable.
Active Features
Braking System:
Mechanical, self-adjusting, drum brakes on rear axle.
Passive Features
Body Construction:
Durable molded plastic body panels and a robust frame.
Lighting:
Headlights, taillights, brake lights (often included or optional).
💡 Technology Features
Infotainment
Infotainment Features:
Basic, primarily focused on functionality; may include simple radio or audio options as aftermarket additions or specific trims.
Driver Assistance
Driver Assistance Features:
None specific to the manual's scope; vehicle safety features are mechanical.
Connectivity
Connectivity Features:
No integrated connectivity features typical of modern automobiles.
🔧 Maintenance
Service Intervals
Oil Change Gas:
Refer to specific engine manufacturer recommendations, typically every 50-100 operating hours or annually.
Grease Points:
Regular greasing of suspension and steering components (frequency depends on usage).
Battery Maintenance Electric:
Regular checks of water levels (if applicable), cleaning of terminals, and proper charging cycles are critical.
Fluid Specifications
Engine Oil Type Gas:
SAE 10W-30 API SG or higher (consult specific engine manual for exact specification).
Transmission Fluid Gas:
Refer to specific transaxle lubricant specification (typically a heavy-duty gear oil).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (check brake master cylinder cap for specific type).
Known Issues
Common Wear Item Gas:
Drive belts, air filter, spark plug, fuel filter.
Common Wear Item Electric:
Batteries (lifespan varies), solenoid, micro-switches, controller connections.
Common Wear Item All:
Tires, brake shoes, suspension bushings, seat covers.
Parts Ordering Advantage
Part Number Accuracy:
The primary benefit of this parts list is ensuring the correct OEM part number is ordered, preventing costly mistakes and ensuring proper fitment.
📚 Vehicle History
Brand Heritage
Club Car Legacy:
Club Car is a long-standing and reputable manufacturer in the golf car and utility vehicle market, known for durability and innovation.
Model Evolution
Ds Lineage:
The DS model is a classic and highly popular design that has undergone numerous updates and refinements over the years, known for its ergonomic design and comfortable ride.
Production
Production Era:
The DS model was in continuous production for many years, with the 2003 model representing a mature and well-established version of the design.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Club Car DS is recognized for its robust design, reliability, and widespread adoption in the golf and recreational markets.
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