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Collection of 3 files: Case David Brown 1594 Tractor Factory Service Manual & Shop Manual & Illustrated Parts Manual - Improved - Download PDF

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Basic Information Identification Make: Case David Brown Model: 1594 Tractor Product Type: Tractor Application Sector: Agriculture Codes Model Code: 1594 Introduction Market Position Vehicle Market Segment: Utility Tractor, Agricultural Machinery...
Type: Agriculture
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Sku: 84511
Collection of 3 files: Case David Brown 1594 Tractor Factory Service Manual & Shop Manual & Illustrated Parts Manual - Improved - Download PDF
Basic Information
Identification
Make: Case David Brown
Model: 1594 Tractor
Product Type: Tractor
Application Sector: Agriculture
Codes
Model Code: 1594
Introduction
Market Position
Vehicle Market Segment: Utility Tractor, Agricultural Machinery
Intended Use: General farming, fieldwork, towing, loader work, land management
Competitive Analysis
Key Competitors Era: John Deere (e.g., 4040 series), Massey Ferguson (e.g., 3000 series), Ford (e.g., 40 series), International Harvester (e.g., 86 series)
Key Features
Unique Selling Points: Robust construction, powerful engine for its class, often good value for money, reliable drivetrain, advanced (for its time) hydraulic and transmission options
Manual Value Proposition: Authentic factory documentation ensures accuracy, comprehensive coverage reduces reliance on guesswork, parts manual is crucial for sourcing correct replacement parts, essential for maintaining and repairing the tractor for optimal performance and longevity.
Manual Quality Assurance
Manual Authenticity: Stated as 'Real Factory Manuals', differentiating from aftermarket alternatives. This implies direct official documentation for accuracy and completeness.
Manual Details
Coverage Areas
Primary Coverage: Factory Service, Shop Repair, Illustrated Parts
Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Reassembly
Page Count
Service Manual Approx Pages: Estimated 500-700 pages (typical for this era's comprehensive manuals)
Shop Manual Approx Pages: Estimated 400-600 pages (overlaps with service, often focuses on detailed procedures)
Parts Manual Approx Pages: Estimated 300-500 pages (includes diagrams and part numbers)
Manual Type
Service Manual Type: Factory Service Manual (FSM)
Shop Manual Type: Factory Shop Manual (FSM)
Parts Manual Type: Factory Illustrated Parts Manual (IPM)
Language
Language: English
Format
Format: Downloadable PDF
Manual Coverage
Systems Covered
Engine Systems: Cooling system, lubrication system, fuel system (injection and delivery), intake and exhaust systems, starting system, electrical system (ignition, charging, battery), engine repair and overhaul, piston and connecting rod assembly, crankshaft and camshaft, cylinder head and valve train, engine specifications, troubleshooting
Transmission Systems: Gearbox (e.g., 8-speed constant mesh, 16-speed with power shift), hydraulic power shuttle (if applicable), differential lock, final drives, PTO (Power Take-Off) engagement and gears, clutch system, transmission fluid specifications, rebuild procedures, troubleshooting
Hydraulic Systems: Hydraulic pump, control valves, lift-o-matic (if equipped), external hydraulic couplers, hydraulic fluid specifications, cylinder repair, troubleshooting, system capacity
Electrical Systems: Wiring diagrams, battery, starter, alternator, lighting systems, instrumentation, fuses, relays, solenoids, troubleshooting electrical faults, component testing
Braking Systems: Brake assembly (wet disc brakes likely), brake pedal linkage, master cylinder, brake fluid specifications, bleeding procedures, brake component repair and replacement
Steering Systems: Power steering system (likely hydrostatic), steering column, steering linkages, hydraulic steering unit, steering fluid specifications, troubleshooting
Chassis And Body: Front axle, rear axle, hitch system (3-point linkage), drawbar, fenders, operator station (seat, controls), instrument panel, body panel removal and installation, frame specifications
Power Take Off Pto: PTO engagement mechanisms, PTO shaft, PTO clutch, speeds (e.g., 540/1000 RPM), maintenance and repair
Procedures Included
Maintenance Procedures: Oil changes (engine, transmission, hydraulic), filter replacements (oil, fuel, hydraulic, air), lubrication points, greasing intervals, coolant checks and replacement, battery maintenance, tire pressure checks, visual inspections
Repair Procedures: Engine rebuild, transmission overhaul, hydraulic system repair, brake system overhaul, steering system repair, axle rebuilding, electrical component replacement, PTO component repair
Troubleshooting Procedures: Diagnostic flowcharts for common issues, symptom-based troubleshooting guides, component testing procedures, fault code identification (if applicable)
Diagnostic Procedures: Engine performance testing, hydraulic pressure testing, electrical system testing, component inspection protocols
Assembly Disassembly: Step-by-step instructions for dismantling and reassembling major components and systems with torque specifications and alignment instructions
Technical Depth
Depth Of Coverage: Comprehensive (covers routine maintenance to full engine and transmission overhauls)
Diagnostic Capability: Advanced (includes diagnostic charts, component testing, and troubleshooting trees)
Part Identification: Detailed illustrated parts catalog with part numbers, diagrams, and component breakdowns
Manual Specifications
File Format
File Format: PDF
Searchable Text: Likely (depends on original scan quality, but factory PDFs are usually OCR'd)
Print Quality
Print Quality: High resolution (suitable for printing specific sections or entire manuals)
Binding Type
Binding Type: N/A (Digital Download PDF)
Paper Type
Paper Type: N/A (Digital Download PDF)
Engine Specifications
Primary Engine
Engine Make: David Brown
Engine Model: AD4.248 (likely, a common Perkins derivative used by David Brown)
Engine Type: 4-cylinder, naturally aspirated, direct-injection diesel
Displacement: 4.236 Liters (258 cubic inches)
Performance
Gross Horsepower Rating: Approximately 80-90 HP (Engine Gross)
Net Horsepower Rating: Approximately 70-80 HP (Engine Net, PTO or Drawbar may be lower)
Peak Torque: Approximately 180-200 lb-ft (estimated, specific to configuration)
Fuel System
Fuel Type: Diesel
Injection System: Bosch (or similar, typically inline injection pump)
Lubrication System
Oil Capacity: Approx. 9-10 liters (with filter) - refer to manual for exact spec
Cooling System
Coolant Capacity: Approx. 15-18 liters - refer to manual for exact spec
Transmission
Standard
Transmission Type Standard: 8-speed synchromesh gearbox with optional 16-speed Power-Shift (Synchro-Shuttle)
Optional
Transmission Type Optional: 16-speed with High-Low gear splitting (often referred to as Semi-Powershift or Hi-Lo)
Features
Clutch Type: Dual-stage dry clutch (for PTO and transmission engagement)
Pto Speeds: Standard 540 RPM, optional 1000 RPM (refer to manual for exact configuration)
Fluid Specifications
Transmission Hydraulic Fluid Type: API GL-4 or GL-5 (SAE 80W-90 or 85W-140 typically for gearbox, tractor hydraulic fluid for shared systems) - refer to manual for precise OEM recommendation
Dimensions
Exterior
Overall Length: Approx. 3.7 - 4.0 meters (without front weights or implements)
Overall Width: Approx. 1.8 - 2.2 meters (adjustable rear track)
Wheelbase: Approx. 2.3 meters
Weights
Operating Weight: Approx. 3,500 - 4,000 kg (unballasted)
Max Gross Weight: Variable, typically around 6,000 kg or more with ballast
Safety Features
Ratings
Rollover Protection Structure Rops: ROPS likely fitted as standard or optional depending on region and production date. Manual will detail its installation and maintenance.
Active Features
Parking Brake: Independent parking brake mechanism.
Differential Lock: Foot or hand-operated differential lock for improved traction.
Passive Features
Seat Belt: Seat belt provided if fitted with a certified ROPS or safety frame.
Technology Features
Infotainment
Infotainment Features: Basic instrumentation (tachometer, engine temp, oil pressure, fuel gauge), no modern infotainment systems (radio, GPS etc.)
Driver Assistance
Driver Assistance Features: No electronic driver assistance systems. Relies on mechanical controls and operator skill.
Connectivity
Connectivity Features: None.
Maintenance
Service Intervals
Engine Oil Change Interval: Typically every 250-500 operating hours or annually. Refer to manual for exact recommendation and oil type.
Fuel Filter Replacement Interval: Every 500 operating hours or as needed if experiencing fuel issues.
Air Filter Maintenance: Check daily/weekly, clean or replace as needed based on operating conditions. Dry element, typically requires replacement, or cleaning for pre-cleaner bowls.
Fluid Specifications
Engine Oil Specification: API CD/CE or SF/SG rated diesel engine oil, SAE 15W-40 recommended for most operating temperatures. Refer to manual for specific viscosity and API service rating.
Hydraulic Transmission Fluid: Universal Tractor Transmission Oil (UTTO) or specific tractor hydraulic fluid meeting manufacturer's specifications. Refer to manual for exact part number or specification (e.g., ISO VG 46 or 32 for hydraulics, SAE 80W-90 for gearbox).
Coolant Specification: Ethylene glycol based antifreeze, typically a 50/50 mix with distilled water. Specific additive packages may be required depending on engine type and operating conditions. Refer to manual for details.
Known Issues
Common Wear Items: Clutch wear, PTO spline wear, hydraulic pump volume loss, front axle kingpin wear, minor oil leaks from seals and gaskets, potential for diesel injector pump issues if not maintained.
Electrical Reliability: Older wiring harnesses can degrade; inspect for chafing or corrosion. Faulty relays or solenoids can cause starting or charging issues.
Transmission Smoothness: Synchromesh wear can lead to difficult shifting. Powershift transmissions require careful maintenance to prevent premature failure.
Vehicle History
Brand Heritage
David Brown History: David Brown Tractors was a British agricultural machinery manufacturer, known for robust and reliable tractors, eventually becoming part of Tenneco (Case IH).
Model Evolution
1594 Evolution Context: The 1594 was part of the 'new generation' of Case-David Brown tractors, representing a significant update in power and features over earlier models, often succeeding or complementing models like the 995/1210 series.
Production
Production Period: Mid to late 1970s and early 1980s (typically 1978-1984, exact dates vary).
Manufacturing Location: Meltham, Yorkshire, United Kingdom (primary)
Awards & Recognition
Recognitions
Industry Awards: Not applicable for specific tractor models in this era, but David Brown brand was recognized for solid engineering and reliability within the agricultural sector.
Ratings
Agricultural Performance Ratings: Reputation for good drawbar pull and hydraulic lift capacity relative to its contemporaries. Manual provides the specifications to verify these capabilities.
Certifications
Safety Certifications: Dependent on specific fitment of ROPS; manual will detail safety procedures related to its operation.
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