Daewoo Espero 1987-1998 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Daewoo Model: Espero Product Type: Workshop Service Repair Manual Availability: PDF Download 👋 Introduction Market Position Segment: Compact/Mid-size Sedan Competitive Analysis Competitors: Hyundai Elantra, Kia Sephia, Chevrolet Cavalier, Ford Escort, Toyota Corolla, Honda Civic. Key Features Design Inspiration: Exterior styling was influenced by the Lotus Etna concept. Sales Focus: Primarily targeted at emerging markets and as a more affordable alternative to established Japanese and American sedans. 📋 Manual Details Coverage Areas Years Covered: 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998 Page Count Estimated Pages: 1000+ Manual Type Type: Complete Official Factory Service Repair Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, overhaul procedures for all engine variants including DOHC and SOHC configurations. Transmission: Service and repair for manual and automatic transmissions, including clutch system, gearbox overhaul, and torque converter. Brakes: Complete coverage of hydraulic braking system, ABS components (if applicable), brake disc/drum service, and power assist. Suspension And Steering: Repair and maintenance of front and rear suspension systems, steering gear, power steering, and wheel alignment. Electrical System: Comprehensive wiring diagrams, component testing, diagnosis of starting and charging systems, lighting, and accessories. Body And Chassis: Procedures for body panel repair, interior trim removal, door mechanisms, glass replacement, and chassis components. Heating And Air Conditioning: Service and troubleshooting for HVAC systems, refrigerant handling, and component replacement. Procedures Included Maintenance: Regular scheduled maintenance, fluid changes, filter replacements, lubrication points, and inspections. Troubleshooting: Diagnostic flowcharts and procedures for identifying and resolving common and uncommon vehicle issues. Repair And Overhaul: Detailed step-by-step instructions for component disassembly, repair, reassembly, and installation. Wiring Diagrams: Complete electrical schematics for all vehicle systems. Torque Specifications: Essential torque values for all critical fasteners throughout the vehicle. Special Tools: Identification and usage of specialized tools required for specific repair procedures. Technical Depth Depth: Comprehensive; covers basic maintenance to complete engine and transmission rebuilds, advanced electrical diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF for efficient information retrieval. Print Quality Quality: High-resolution scans for clear text and diagrams. Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code 1: G18LE Engine Type 1: Inline 4-cylinder, DOHC Displacement 1: 1.8 L (1799 cc) Bore X Stroke 1: 80.5 mm x 88.4 mm Compression Ratio 1: 9.5:1 Performance Horsepower 1: 110 PS (81 kW; 109 hp) @ 6000 rpm Torque 1: 152 Nm (112 lb-ft) @ 4000 rpm Fuel System Fuel Delivery 1: Multi-point Fuel Injection (MPI) Engine Code 2 Engine Code 2: C20SED Engine Type 2 Engine Type 2: Inline 4-cylinder, DOHC Displacement 2 Displacement 2: 2.0 L (1998 cc) Performance 2 Horsepower 2: 105 PS (77 kW; 104 hp) @ 5200 rpm (later models may have higher output) Torque 2: 169 Nm (125 lb-ft) @ 3200 rpm (later models may have higher output) Fuel System 2 Fuel Delivery 2: Multi-point Fuel Injection (MPI) 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Optional Transmission Type Optional: 4-speed Automatic Features Automatic Transmission Model: GM 4T40-E (likely variant) 📐 Dimensions Exterior Length: Approx. 4650 mm (183.1 in) Width: Approx. 1770 mm (69.7 in) Height: Approx. 1390 mm (54.7 in) Wheelbase: Approx. 2610 mm (102.8 in) Weights Curb Weight Manual: Approx. 1280 kg (2822 lbs) Curb Weight Automatic: Approx. 1310 kg (2888 lbs) Cargo Trunk Volume: Approx. 400 L (14.1 cu ft) 🛡️ Safety Features Ratings Crash Test Data: Limited independent crash test data available; generally considered average for its era. Active Features ABS: Optional on higher trims and later models. Passive Features Airbags: Driver airbag standard on later models, passenger airbag optional. Seatbelts: Front and rear seat belts; pre-tensioners may be present on driver's seat belt. 💡 Technology Features Infotainment Audio System: Factory fitted AM/FM radio with cassette player, optional CD player on higher trims. Driver Assistance Cruise Control: Optional on higher trim levels. Connectivity Connectivity Features: Basic; typically no advanced Bluetooth or smartphone integration found in later vehicles. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500-10,000 km (4,500-6,000 miles) or 6-12 months, whichever comes first. Air Filter Replacement: Every 20,000-30,000 km (12,000-18,000 miles). Spark Plug Replacement: Every 40,000-60,000 km (24,000-36,000 miles) depending on plug type. Fluid Specifications Engine Oil Type: API SG/SH or ACEA A2-96/A3-96, SAE 10W-30 or 5W-40 (depending on climate). Engine Oil Capacity: Approx. 4.0 - 4.5 liters (4.2 - 4.8 US quarts) with filter change. Coolant Type: Ethylene Glycol based coolant, typically a 50/50 mix with distilled water (e.g., Dex-Cool compatible). Transmission Fluid Manual: API GL-4, SAE 75W-90 or 80W-90 gear oil. Transmission Fluid Automatic: Dexron III/Mercon ATF. Known Issues Common Problems: Rocker arm wear on DOHC engines, occasional electrical gremlins, potential for rust in certain climates, timing belt replacement critical. 📚 Vehicle History Brand Heritage Brand...