The Daewoo Korando, specifically the First Generation (K4) model produced from 1996 to 2006, is a compact SUV and off-road vehicle. Drawing inspiration from the original Jeep CJ, this generation offered a blend of ruggedness and capability, positioning itself against competitors like the Suzuki Vitara and Toyota RAV4. Available with various engine options, including 2.0L, 2.3L petrol, and 2.6L or 2.9L diesel engines, and featuring a part-time 4WD system, the Korando was engineered for versatility in diverse terrains. Its design emphasized durability and a straightforward mechanical approach, appealing to owners who valued a capable off-road vehicle with a focus on essential functionality over advanced technology. This comprehensive service and repair manual is designed to provide in-depth guidance for the Daewoo Korando (K4) from 1996 to 2006. It covers all major vehicle systems, including detailed procedures for engine maintenance and overhaul, transmission service for both manual and automatic types, drivetrain, brakes, steering, suspension, and the complete electrical system. The manual also includes extensive troubleshooting guides, diagnostic procedures, and step-by-step instructions for disassembly and reassembly of components. Its purpose is to empower owners, independent mechanics, and technicians with the knowledge necessary for effective maintenance, accurate diagnostics, and reliable repairs, ensuring the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Daewoo Model: Korando Generation Generation Name: First Generation (K4) Codes Internal Chassis Code: K4 👋 Introduction Market Position Segment: Compact SUV / Off-road Vehicle Target Audience: DIY enthusiasts, independent mechanics, owners seeking cost-effective maintenance and repair solutions Competitive Analysis Key Competitors: Jeep Wrangler, Suzuki Vitara/Grand Vitara, Toyota RAV4, Mitsubishi Pajero/Montero Sport, Land Rover Discovery (relative to its era and market) Key Features Manual Benefit 1: Enables independent repair and maintenance, saving on labor costs Manual Benefit 2: Provides in-depth understanding of vehicle systems for emergency situations Manual Benefit 3: Facilitates proper disassembly, reassembly, and component refurbishment Manual Benefit 4: Convenient digital download for anytime, anywhere access 📋 Manual Details Coverage Areas Applicable Years: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Regions Covered: Global (specific market variations may exist) Page Count Estimated Page Count: Extensive (typical for comprehensive service manuals, likely 1000+ pages) Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete service, repair, diagnostics, and overhaul of all engine variants Transmission: Service and repair for both manual and automatic transmissions Drivetrain: Front-wheel drive, rear-wheel drive, and 4x4/AWD system service, differentials, axles, driveshafts Brakes: Hydraulic system, ABS, disc/drum brake servicing, component replacement Steering: Power steering system, steering gear, linkages, troubleshooting Suspension: Front and rear suspension components, shock absorbers, springs, alignment Electrical System: Complete wiring diagrams, component testing, lighting, charging system, starting system Engine Control: ECU diagnostics, sensor testing, fuel injection system control, ignition system Fuel System: Fuel pump, injectors, fuel lines, fuel tank, emissions control Cooling System: Radiator, water pump, thermostat, fan, coolant specifications Exhaust System: Catalytic converter, mufflers, pipes, emission controls Body And Chassis: Body panel repair, chassis components, rust prevention, structural integrity Restraint System: Airbags, seatbelts, safety system diagnostics Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks, lubrication Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting, common fault identification Repair: Step-by-step repair instructions for all major vehicle systems and components Disassembly Reassembly: Detailed instructions for removing and refitting parts and assemblies Diagnostics: On-board diagnostics (OBD) procedures, fault code interpretation, live data analysis Wiring Diagrams: Comprehensive electrical schematics for all systems Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and transmission rebuilds Diagnostic Level: Advanced, including component testing, signal tracing, and ECU interaction Repair Instructions: Detailed, illustrated procedures with torque specifications and special tool requirements 📊 Manual Specifications File Format File Type: PDF Compatibility: All Windows & Mac versions Reader Requirement: Adobe PDF Reader Compression Requirement: WinZip (or equivalent unzipping software) Print Quality Printability: Printable pages Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Displacement Liters: Typically 2.0L (G20DOHC) and 2.3L (G23DOHC) petrol; 2.6L (G26DL) petrol; 2.9L (OM662) diesel, and later 2.0L diesel (D20DT) Performance Horsepower Range: Approx. 120-140 HP for petrol, 90-110 HP for diesel (varies by specific engine variant and year) Torque Range: Approx. 170-190 Nm for petrol, 180-230 Nm for diesel (varies by specific engine variant and year) Fuel System Fuel Delivery: Fuel Injection (MPI for petrol, Common Rail Direct Injection for later diesel variants) Fuel Type: Unleaded Petrol (91-98 RON), Diesel Fuel Engine Codes Common Petrol Engines: G20DOHC, G23DOHC Common Diesel Engines: OM662, D20DT 🔧 Transmission Standard Transmission Type Std: 5-Speed Manual Transmission Optional Transmission Type Opt: 4-Speed Automatic Transmission Features Drivetrain Options: Part-time 4WD (selectable 2WD/4WD) with transfer case Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 or 80W-90 (refer to manual for specific grade) Automatic Transmission Fluid: Dexron III...