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DAEWOO LEGANZA I II Service Repair Manual 1997-2002

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🏷️ Basic Information Identification Make: Daewoo Model: Leganza Generations: • I • II Production Years: 1997-2002 Codes Chassis Code: V100 (initial), V200 (facelift) 👋 Introduction Market Position Segment: Mid-size Sedan Positioning: Daewoo's flagship sedan, aimed at competing with established European and Japanese mid-size models, offering a blend of styling, comfort, and features. Competitive Analysis Competitors: • Opel Vectra/Vauxhall Cavalier • Ford Mondeo • Toyota Camry • Honda Accord • Nissan Maxima • Mitsubishi Galant Key Features Design Influence: Styled by Giorgetto Giugiaro ( Italdesign ) for the exterior. Interior Focus: Spacious interior with emphasis on comfort and amenities for its class. Engine Availability: Primarily offered with a range of General Motors Ecotec engines, though specific Daewoo-developed engines were also used. 📋 Manual Details Coverage Areas Primary Focus: Service and Repair Target Audience: Technicians and DIY Enthusiasts Page Count Estimated Pages: Approximately 1500-2000 (typical for comprehensive manuals of this era and scope) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (likely PDF or similar e-book format) 📖 Manual Coverage Systems Covered Powertrain: • Engine Mechanical (assembly, disassembly, inspection, repair) • Engine Control System (ECM/PCM diagnostics, sensors, actuators) • Fuel System (injectors, pump, pressure regulator, lines) • Ignition System (coils, plugs, timing) • Exhaust System (catalytic converter, mufflers, pipes) • Cooling System (radiator, thermostat, water pump, hoses) • Lubrication System (oil pump, filter, passages) Drivetrain: • Manual Transmission (removal, overhaul, inspection, clutch) • Automatic Transmission (removal, overhaul, inspection, torque converter) • Driveshafts and Axles (CV joints, bearings) • Differential (service, fluid changes) Chassis: • Suspension System (front MacPherson struts, rear multi-link, shocks, springs, control arms) • Steering System (power steering pump, rack and pinion, linkages) • Brake System (ABS, disc/drum brakes, calipers, pads, rotors, lines, master cylinder) • Wheels and Tires (specifications, rotation, replacement) Electrical: • Battery and Charging System (alternator, starter) • Lighting System (headlights, taillights, interior lights) • Wiring Diagrams (comprehensive schematics) • Fuse and Relay Locations • Instrument Cluster and Gauges • Ignition Switch and Keyless Entry (if equipped) • Power Windows, Locks, and Mirrors • Climate Control System (HVAC, blower motor, A/C components) Body: • Body Panel Repair and Replacement • Door Mechanisms • Hood and Trunk Latches • Bumpers • Glass and Seals • Interior Trim Procedures Included Maintenance: • Scheduled Maintenance (oil changes, filter replacements, fluid checks) • Tune-up procedures • Brake pad replacement • Spark plug replacement • Belts and hoses inspection/replacement Repair: • Engine overhaul and rebuild • Transmission repair and overhaul • Suspension component replacement • Brake system repair • Electrical component diagnosis and replacement • Fuel system repair Troubleshooting: • Diagnostic trouble codes (DTCs) and their interpretation • Step-by-step diagnostic procedures for various symptoms • Wiring diagram analysis for fault finding Technical Depth Depth: Comprehensive (covers disassembly, inspection, assembly, specifications, torque values, and troubleshooting for most major systems) 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable (allows quick navigation and keyword lookup) Printability: Printable (allows users to print specific sections or the entire manual) Print Quality Image Resolution: High-resolution diagrams and illustrations Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Codes And Variants: • A16DOHC (1.6L DOHC) • X20SED (2.0L DOHC - GM Ecotec derived) • X22SED (2.2L DOHC - GM Ecotec derived) Performance 2.0L (X20Sed) Horsepower: Approximately 130-136 PS (96-100 kW) 2.0L (X20Sed) Torque: Approximately 185-190 Nm (136-140 lb-ft) 2.2L (X22Sed) Horsepower: Approximately 145-150 PS (107-110 kW) 2.2L (X22Sed) Torque: Approximately 200-210 Nm (148-155 lb-ft) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (RON 95 recommended) Engine Construction Block Material: Aluminum Alloy Cylinder Head Material: Aluminum Alloy Timing Timing Drive: Belt Driven (OHC) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (FWD) Optional Transmission Type: 4-speed Automatic Transmission (FWD) (GM 4T40-E derived) Features Automatic Features: Electronically controlled, torque converter lock-up Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (check manual for exact specification) Automatic Transmission Fluid: Dexron-III (or equivalent) 📐 Dimensions Exterior Length: Approx. 4790 mm (188.6 in) Width: Approx. 1780 mm (70.1 in) Height: Approx. 1410 mm (55.5 in) Wheelbase: Approx. 2700 mm (106.3 in) Weights Curb Weight: Approx. 1400-1500 kg (3086-3307 lbs) depending on engine and transmission Cargo Trunk Volume: Approx. 500 liters (17.7 cu ft) 🛡️ Safety Features Ratings Crash Test Results: Limited independent testing data available for this specific model and era. Generally reflects safety standards of the late 1990s. Active Features ABS: Available (Standard on higher trims, optional on others) Passive Features Airbags: Driver and Front Passenger Airbags (Standard) Seatbelts: 3-point front and rear seatbelts Body Structure: Crumple zones designed for energy absorption 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD or Cassette player, optional premium sound system. Climate Control: Manual or automatic climate control systems available. Driver Assistance Cruise Control: Available...
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DAEWOO LEGANZA I II Service Repair Manual 1997-2002
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Leganza
Generations:
• I
• II
Production Years:
1997-2002
Codes
Chassis Code:
V100 (initial), V200 (facelift)
👋 Introduction
Market Position
Segment:
Mid-size Sedan
Positioning:
Daewoo's flagship sedan, aimed at competing with established European and Japanese mid-size models, offering a blend of styling, comfort, and features.
Competitive Analysis
Competitors:
• Opel Vectra/Vauxhall Cavalier
• Ford Mondeo
• Toyota Camry
• Honda Accord
• Nissan Maxima
• Mitsubishi Galant
Key Features
Design Influence:
Styled by Giorgetto Giugiaro ( Italdesign ) for the exterior.
Interior Focus:
Spacious interior with emphasis on comfort and amenities for its class.
Engine Availability:
Primarily offered with a range of General Motors Ecotec engines, though specific Daewoo-developed engines were also used.
📋 Manual Details
Coverage Areas
Primary Focus:
Service and Repair
Target Audience:
Technicians and DIY Enthusiasts
Page Count
Estimated Pages:
Approximately 1500-2000 (typical for comprehensive manuals of this era and scope)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (likely PDF or similar e-book format)
📖 Manual Coverage
Systems Covered
Powertrain:
• Engine Mechanical (assembly, disassembly, inspection, repair)
• Engine Control System (ECM/PCM diagnostics, sensors, actuators)
• Fuel System (injectors, pump, pressure regulator, lines)
• Ignition System (coils, plugs, timing)
• Exhaust System (catalytic converter, mufflers, pipes)
• Cooling System (radiator, thermostat, water pump, hoses)
• Lubrication System (oil pump, filter, passages)
Drivetrain:
• Manual Transmission (removal, overhaul, inspection, clutch)
• Automatic Transmission (removal, overhaul, inspection, torque converter)
• Driveshafts and Axles (CV joints, bearings)
• Differential (service, fluid changes)
Chassis:
• Suspension System (front MacPherson struts, rear multi-link, shocks, springs, control arms)
• Steering System (power steering pump, rack and pinion, linkages)
• Brake System (ABS, disc/drum brakes, calipers, pads, rotors, lines, master cylinder)
• Wheels and Tires (specifications, rotation, replacement)
Electrical:
• Battery and Charging System (alternator, starter)
• Lighting System (headlights, taillights, interior lights)
• Wiring Diagrams (comprehensive schematics)
• Fuse and Relay Locations
• Instrument Cluster and Gauges
• Ignition Switch and Keyless Entry (if equipped)
• Power Windows, Locks, and Mirrors
• Climate Control System (HVAC, blower motor, A/C components)
Body:
• Body Panel Repair and Replacement
• Door Mechanisms
• Hood and Trunk Latches
• Bumpers
• Glass and Seals
• Interior Trim
Procedures Included
Maintenance:
• Scheduled Maintenance (oil changes, filter replacements, fluid checks)
• Tune-up procedures
• Brake pad replacement
• Spark plug replacement
• Belts and hoses inspection/replacement
Repair:
• Engine overhaul and rebuild
• Transmission repair and overhaul
• Suspension component replacement
• Brake system repair
• Electrical component diagnosis and replacement
• Fuel system repair
Troubleshooting:
• Diagnostic trouble codes (DTCs) and their interpretation
• Step-by-step diagnostic procedures for various symptoms
• Wiring diagram analysis for fault finding
Technical Depth
Depth:
Comprehensive (covers disassembly, inspection, assembly, specifications, torque values, and troubleshooting for most major systems)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable (allows quick navigation and keyword lookup)
Printability:
Printable (allows users to print specific sections or the entire manual)
Print Quality
Image Resolution:
High-resolution diagrams and illustrations
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Codes And Variants:
• A16DOHC (1.6L DOHC)
• X20SED (2.0L DOHC - GM Ecotec derived)
• X22SED (2.2L DOHC - GM Ecotec derived)
Performance
2.0L (X20Sed) Horsepower:
Approximately 130-136 PS (96-100 kW)
2.0L (X20Sed) Torque:
Approximately 185-190 Nm (136-140 lb-ft)
2.2L (X22Sed) Horsepower:
Approximately 145-150 PS (107-110 kW)
2.2L (X22Sed) Torque:
Approximately 200-210 Nm (148-155 lb-ft)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (RON 95 recommended)
Engine Construction
Block Material:
Aluminum Alloy
Cylinder Head Material:
Aluminum Alloy
Timing
Timing Drive:
Belt Driven (OHC)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (FWD)
Optional
Transmission Type:
4-speed Automatic Transmission (FWD) (GM 4T40-E derived)
Features
Automatic Features:
Electronically controlled, torque converter lock-up
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (check manual for exact specification)
Automatic Transmission Fluid:
Dexron-III (or equivalent)
📐 Dimensions
Exterior
Length:
Approx. 4790 mm (188.6 in)
Width:
Approx. 1780 mm (70.1 in)
Height:
Approx. 1410 mm (55.5 in)
Wheelbase:
Approx. 2700 mm (106.3 in)
Weights
Curb Weight:
Approx. 1400-1500 kg (3086-3307 lbs) depending on engine and transmission
Cargo
Trunk Volume:
Approx. 500 liters (17.7 cu ft)
🛡️ Safety Features
Ratings
Crash Test Results:
Limited independent testing data available for this specific model and era. Generally reflects safety standards of the late 1990s.
Active Features
ABS:
Available (Standard on higher trims, optional on others)
Passive Features
Airbags:
Driver and Front Passenger Airbags (Standard)
Seatbelts:
3-point front and rear seatbelts
Body Structure:
Crumple zones designed for energy absorption
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD or Cassette player, optional premium sound system.
Climate Control:
Manual or automatic climate control systems available.
Driver Assistance
Cruise Control:
Available on most trims.
Connectivity
Remote Keyless Entry:
Available on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 miles (12,000 - 15,000 km) or 12 months, whichever comes first (consult manual for precise interval).
Spark Plug Replacement:
Approx. 60,000 - 100,000 miles (100,000 - 160,000 km) for iridium/platinum plugs (depends on type).
Timing Belt Replacement:
Typically every 60,000 - 80,000 miles (100,000 - 130,000 km) or 5-7 years. Critical component, failure can cause significant engine damage.
Fluid Specifications
Engine Oil Type:
API SL/SM, SAE 10W-30 or 5W-30 (depending on climate and specific engine variant, check manual)
Coolant Type:
Ethylene Glycol based antifreeze, silicate-free, long-life coolant (e.g., Dex-Cool compatible or GM specification).
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Problems:
• Coolant leaks from thermostat housing or water pump.
• Degradation of plastic components in the cooling system.
• Occasional electrical gremlins, especially related to sensors or body control modules.
• Wear on suspension bushings and ball joints leading to noise or handling issues.
• Automatic transmission shifting issues or slippage (less common with proper maintenance).
• Corrosion on exhaust system components.
• O2 sensor failures affecting fuel economy and emissions.
Technical Specs
Engine Oil Capacity:
Approx. 4.0 - 4.5 liters (with filter)
Coolant Capacity:
Approx. 7.0 - 8.0 liters
Wheel Bolt Pattern:
5x110 mm
Tire Sizes:
Commonly 195/65R15 and 205/55R16 (check specific trim and model year)
📚 Vehicle History
Brand Heritage
Daewoo Motors:
South Korean manufacturer, established in 1967, later acquired by General Motors in 2002. Known for rebadging and developing various models, often with European partnerships (e.g., Vauxhall/Opel).
Model Evolution
First Generation:
Launched in 1997, based on the platform of the Vauxhall Cavalier/Opel Vectra A. Featured a distinctive Giugiaro-designed exterior.
Second Generation Facelift:
Introduced around 1999/2000 (referred to as 'II' in product title), featuring styling updates, revised interior, and potentially updated powertrains. Often referred to as the V200 chassis.
Production
Manufacturing Location:
South Korea
Discontinuation:
Production ceased with the phasing out of the Daewoo brand under GM ownership.
🏆 Awards & Recognition
Recognitions
Awards Received:
No significant widely publicized awards or 'Car of the Year' accolades. Market success was moderate, particularly in export markets.
Ratings
Consumer Reports Ratings:
Generally mixed to below-average reliability ratings in contemporary consumer reports for the late 1990s and early 2000s.
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