Basic Information Identification Make: Daewoo Model: Rezzo Product Name: Daewoo Rezzo Factory Service Repair Manual Download PDF Codes Chassis Code: J100 Introduction Market Position Segment: Compact MPV (Multi-Purpose Vehicle) / Minivan Target Audience: Families and individuals seeking practical, versatile transportation. Competitive Analysis Competitors: Chevrolet Venture, Ford Windstar, Chrysler Voyager, Honda Odyssey (early models). Key Features Practicality: Emphasis on interior space, seating flexibility, and utility. Value Proposition: Offered a budget-friendly alternative in the MPV segment. Manual Details Coverage Areas Primary Coverage: Complete factory service and repair information Style Coverage: All styles and configurations of the Daewoo Rezzo Page Count Estimated Pages: Hundreds (specific count not provided but implied to be extensive) Manual Type Type: Factory Service Repair Manual Language Language: English (assumed, typical for service manuals of this nature) Format Format: Downloadable PDF Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, and overhaul procedures for all engine variants. Transmission: Manual and automatic transmission diagnostics, repair, and rebuilding. Drivetrain: Front-wheel drive (FWD) and all-wheel drive (AWD) system components, including differentials and axles. Brakes: Front and rear brake systems, ABS (Anti-lock Braking System) diagnostics and repair. Suspension: Front and rear suspension geometry, component replacement (shocks, struts, bushings), alignment specifications. Steering: Power steering system diagnostics, fluid specifications, pump and rack repair. Electrical: Complete electrical system schematics, component testing, wiring diagrams, charging and starting systems. Cooling System: Radiator, fan, thermostat, coolant specifications, and leak detection. Fuel System: Fuel pump, injectors, fuel lines, evaporative emission control (EVAP) system. Exhaust System: Catalytic converter, muffler, exhaust manifold, emissions control. HVAC: Heating, Ventilation, and Air Conditioning system diagnostics, refrigerant handling, component replacement. Body: Body panel repair, door mechanisms, glass replacement, interior trim. Chassis: Frame construction, unibody structure, mounting points. Procedures Included Maintenance: Scheduled maintenance procedures, fluid changes, filter replacements. Troubleshooting: Diagnostic flowcharts and procedures for common and complex issues. Repair: Step-by-step repair instructions for all major and minor components. Rebuilding: Complete engine and transmission rebuilding instructions with specifications. Diagnostics: On-board diagnostics (OBD-II) troubleshooting and code interpretation (where applicable). Torque Specifications: Accurate torque values for all critical fasteners. Alignment: Wheel alignment specifications and procedures. Technical Depth Depth: Comprehensive, covering from basic fluid checks to full engine and transmission rebuilds. Diagnostics Level: Advanced diagnostics including electrical circuit tracing and component testing. Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF for easy information retrieval. Print Quality Printability: Designed for full or partial printing of needed pages. Binding Type Binding: N/A (Downloadable PDF, binding not applicable) Paper Type Paper: N/A (Downloadable PDF, paper type not applicable) Engine Specifications Primary Engine Engine Code: T20SED (common for early models) Configuration: Inline 4-cylinder Displacement: 2.0 Liters (1998 cc) Valvetrain: DOHC (Double Overhead Camshaft), 16 valves Performance Horsepower Approx: Approximately 115-125 hp (specific output varies by market and year) Torque Approx: Approximately 175-185 Nm (specific output varies by market and year) Fuel System Injection Type: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Coolant Coolant Type: GM Dex-Cool or equivalent silicate-free antifreeze (typically 50/50 mix with distilled water) Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission Features Automatic Control: Electronically controlled for smooth shifting (on automatic models). Fluid Specifications Automatic Transmission Fluid: Dexron III or equivalent (consult specific manual for exact spec) Fluid Capacities Automatic Transmission Capacity: Approximately 7.1 Liters (7.5 US Quarts) - subject to variation, check manual for exact figure. Dimensions Exterior Length: Approx. 4430 mm (174.4 in) Width: Approx. 1730 mm (68.1 in) Height: Approx. 1600 mm (63.0 in) Wheelbase Wheelbase: Approx. 2670 mm (105.1 in) Weights Curb Weight Approx: Approx. 1400-1550 kg (3086-3417 lbs) depending on configuration. Safety Features Ratings Crash Test Performance: Likely received average to below-average ratings in contemporary crash tests, characteristic of vehicles from this era and manufacturer. Active Features ABS: Anti-lock Braking System (ABS) available on higher trims or as an option. Passive Features Airbags: Front airbags for driver and passenger. Seatbelts: Three-point seatbelts for all occupants, pre-tensioners may be present on front seats. Child Safety Latch Anchors: LATCH (Lower Anchors and Tethers for Children) system likely present in rear seats. Technology Features Infotainment Head Unit: Standard AM/FM radio with CD player; optional cassette player and premium sound systems. Speakers: Typically 4-6 speaker configuration. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Auxiliary Input: Rarely present on base models, may require aftermarket installation. Comfort Features Power Windows Locks: Standard on most models, power-sliding rear doors were a feature on some later MPVs, but not typical for Rezzo. Maintenance Service Intervals Oil Change Interval: Every 7,500 - 10,000 miles (12,000 - 16,000 km) or 6-12 months, whichever comes first. Air Filter Replacement: Every 15,000 - 20,000 miles (24,000 - 32,000 km). Spark Plug Replacement: Every 60,000 - 100,000 miles (96,000 - 160,000 km) depending on spark plug type (e.g., Iridium). Timing Belt Replacement: Crucial: Recommended every 60,000 - 90,000...