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Daewoo Tico 2001 Factory Service Repair Manual

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$133.00
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$133.00
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The Daewoo Tico, produced from 1991 to 2001, is a subcompact city car engineered for the economy segment. Based on the third-generation Suzuki Alto, this urban-oriented vehicle prioritizes a compact, fuel-efficient, and budget-friendly design, making it an affordable transportation solution with low running costs. Its engineering quality and reliability are characteristic of its era, offering a straightforward driving experience. The Tico's value proposition lies in its practicality and economy, positioning it as a competitive option against other small cars like the Kia Pride and Hyundai Atos. This Factory Service Repair Manual provides comprehensive guidance for the Daewoo Tico HV Series, covering all global market variations. The manual details essential maintenance procedures, including oil changes, filter replacements, and tune-ups, alongside in-depth repair instructions for all major components, from the engine and transmission to the brakes, suspension, and electrical systems. It also includes systematic troubleshooting charts, diagnostic procedures, and detailed technical specifications, as well as wiring diagrams. This resource is designed to assist owners, mechanics, and technicians in maintaining and repairing the vehicle effectively, ensuring its continued operation and longevity. 🏷️ Basic Information Identification Make: Daewoo Model: Tico Year: 2001 Codes Vehicle Chassis Code: HV Series (Tico) 👋 Introduction Market Position Segment: Subcompact city car, economy segment. Competitive Analysis Competitors: Suzuki Alto, Kia Pride, Hyundai Atos, Fiat Cinquecento. Key Features Design Philosophy: Compact, fuel-efficient, budget-friendly, urban-oriented. Value Proposition: Affordable transportation with low running costs. 📋 Manual Details Coverage Areas Global Coverage: Yes, covers all global market variations. Page Count Estimated Pages: 500+ Manual Type Type: Factory Service Repair Manual Content Focus: Covers repair procedures, diagnostic codes, specifications, schematics, and maintenance schedules. Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnostics, cooling, lubrication, fuel injection, ignition. Transmission: Manual transmission overhaul, clutch, gearbox diagnostics, fluid specifications. Brakes: Hydraulic system, front/rear brake assembly, parking brake, ABS (if equipped). Suspension: Front MacPherson struts, rear torsion beam, shock absorbers, bushings, alignment. Steering: Manual steering rack, linkages, column, diagnostics. Electrical: Battery, charging system, starting system, lighting, gauges, wiring diagrams, ECU. Bodywork: Exterior panels, doors, hood, trunk, glass, interior trim, body repair. HVAC: Heating, ventilation, air conditioning system (if equipped), refrigerant, components. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks, spark plugs, belts, tune-ups. Troubleshooting: Systematic diagnostic charts, common fault finding, symptom-based repairs. Repair: Detailed step-by-step repair instructions for all major components. Overhaul: Complete engine and transmission rebuild procedures. Adjustment: Valve adjustments, brake adjustments, clutch adjustments. Wiring Diagrams: Comprehensive electrical schematics for all systems. Diagnostics: OBD-I or basic diagnostic procedures (depending on market). Includes fault code lookup. Technical Depth Depth: Comprehensive, covering everything from routine maintenance to full engine rebuilds and complex electrical diagnostics. 📊 Manual Specifications File Format Compatibility: Compatible with all PDF readers. Print Quality Quality: High-resolution, printable pages. Binding Type Binding: N/A (Digital PDF download) Paper Type Paper Type: N/A (Digital PDF download) ⚙️ Engine Specifications Primary Engine Engine Code: F8CV (or similar 3-cylinder variant) Displacement: 796 cc Cylinders: 3 Configuration: Inline Aspirated: Naturally Aspirated Valvetrain: SOHC (Single Overhead Camshaft), 2 valves per cylinder Bore X Stroke: 68.5 mm x 72.0 mm Performance Horsepower Ps: 39-41 PS @ 5500 rpm (approx.) Torque Nm: 60-63 Nm @ 3000 rpm (approx.) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) or Carburetor (early models/specific markets) Fuel Type: Unleaded gasoline (Petrol) Ignition System: Electronic ignition 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 3-speed Automatic Transmission (less common) Features Clutch Type: Single dry plate, hydraulically actuated Transmission Fluid: API GL-4, SAE 75W/80W or 75W-90 (Manual); Dexron II or equivalent (Automatic) 📐 Dimensions Exterior Length: 3330 mm Width: 1495 mm Height: 1410 mm Wheelbase: 2300 mm Ground Clearance: 140 mm (approx.) Weights Curb Weight: 650 - 700 kg (approx.) 🛡️ Safety Features Ratings Crash Test Ratings: Limited data, generally considered basic safety for its era. Active Features ABS: Optional on some models/markets Traction Control: Not available Passive Features Airbags: Driver airbag standard on most 2001 models, passenger airbag optional/market dependent. Seatbelts: 3-point front seatbelts, 2-point rear seatbelts. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player or single-CD player. Optional. Display: Basic instrument cluster (speedometer, fuel gauge, warning lights). Driver Assistance Parking Sensors: Not available. Connectivity Bluetooth: Not available. Usb Ports: Not available. 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000 - 7,500 km or 6 months, whichever comes first. Air Filter Replacement: Every 20,000 - 30,000 km. Spark Plug Replacement: Every 30,000 - 40,000 km. Timing Belt Replacement: Every 60,000 - 80,000 km or 4 years. Fluid Specifications Engine Oil: API SG/SH/SJ, SAE 10W-30 or 10W-40 Coolant: Ethylene glycol based antifreeze/coolant, 50/50 mix with distilled water. Brake Fluid: DOT 3 or DOT 4 Coolant Capacity: Approx. 3.5 liters Engine Oil Capacity: Approx. 2.7 liters (with filter) Known Issues Engine: Oil leaks from seals, carburetor issues (on older...
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Daewoo Tico 2001 Factory Service Repair ManualDaewoo Tico 2001 Factory Service Repair ManualDaewoo Tico 2001 Factory Service Repair ManualDaewoo Tico 2001 Factory Service Repair Manual
The Daewoo Tico, produced from 1991 to 2001, is a subcompact city car engineered for the economy segment. Based on the third-generation Suzuki Alto, this urban-oriented vehicle prioritizes a compact, fuel-efficient, and budget-friendly design, making it an affordable transportation solution with low running costs. Its engineering quality and reliability are characteristic of its era, offering a straightforward driving experience. The Tico's value proposition lies in its practicality and economy, positioning it as a competitive option against other small cars like the Kia Pride and Hyundai Atos. This Factory Service Repair Manual provides comprehensive guidance for the Daewoo Tico HV Series, covering all global market variations. The manual details essential maintenance procedures, including oil changes, filter replacements, and tune-ups, alongside in-depth repair instructions for all major components, from the engine and transmission to the brakes, suspension, and electrical systems. It also includes systematic troubleshooting charts, diagnostic procedures, and detailed technical specifications, as well as wiring diagrams. This resource is designed to assist owners, mechanics, and technicians in maintaining and repairing the vehicle effectively, ensuring its continued operation and longevity.
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Tico
Year:
2001
Codes
Vehicle Chassis Code:
HV Series (Tico)
👋 Introduction
Market Position
Segment:
Subcompact city car, economy segment.
Competitive Analysis
Competitors:
Suzuki Alto, Kia Pride, Hyundai Atos, Fiat Cinquecento.
Key Features
Design Philosophy:
Compact, fuel-efficient, budget-friendly, urban-oriented.
Value Proposition:
Affordable transportation with low running costs.
📋 Manual Details
Coverage Areas
Global Coverage:
Yes, covers all global market variations.
Page Count
Estimated Pages:
500+
Manual Type
Type:
Factory Service Repair Manual
Content Focus:
Covers repair procedures, diagnostic codes, specifications, schematics, and maintenance schedules.
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, diagnostics, cooling, lubrication, fuel injection, ignition.
Transmission:
Manual transmission overhaul, clutch, gearbox diagnostics, fluid specifications.
Brakes:
Hydraulic system, front/rear brake assembly, parking brake, ABS (if equipped).
Suspension:
Front MacPherson struts, rear torsion beam, shock absorbers, bushings, alignment.
Steering:
Manual steering rack, linkages, column, diagnostics.
Electrical:
Battery, charging system, starting system, lighting, gauges, wiring diagrams, ECU.
Bodywork:
Exterior panels, doors, hood, trunk, glass, interior trim, body repair.
HVAC:
Heating, ventilation, air conditioning system (if equipped), refrigerant, components.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks, spark plugs, belts, tune-ups.
Troubleshooting:
Systematic diagnostic charts, common fault finding, symptom-based repairs.
Repair:
Detailed step-by-step repair instructions for all major components.
Overhaul:
Complete engine and transmission rebuild procedures.
Adjustment:
Valve adjustments, brake adjustments, clutch adjustments.
Wiring Diagrams:
Comprehensive electrical schematics for all systems.
Diagnostics:
OBD-I or basic diagnostic procedures (depending on market). Includes fault code lookup.
Technical Depth
Depth:
Comprehensive, covering everything from routine maintenance to full engine rebuilds and complex electrical diagnostics.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all PDF readers.
Print Quality
Quality:
High-resolution, printable pages.
Binding Type
Binding:
N/A (Digital PDF download)
Paper Type
Paper Type:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
F8CV (or similar 3-cylinder variant)
Displacement:
796 cc
Cylinders:
3
Configuration:
Inline
Aspirated:
Naturally Aspirated
Valvetrain:
SOHC (Single Overhead Camshaft), 2 valves per cylinder
Bore X Stroke:
68.5 mm x 72.0 mm
Performance
Horsepower Ps:
39-41 PS @ 5500 rpm (approx.)
Torque Nm:
60-63 Nm @ 3000 rpm (approx.)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) or Carburetor (early models/specific markets)
Fuel Type:
Unleaded gasoline (Petrol)
Ignition System:
Electronic ignition
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
3-speed Automatic Transmission (less common)
Features
Clutch Type:
Single dry plate, hydraulically actuated
Transmission Fluid:
API GL-4, SAE 75W/80W or 75W-90 (Manual); Dexron II or equivalent (Automatic)
📐 Dimensions
Exterior
Length:
3330 mm
Width:
1495 mm
Height:
1410 mm
Wheelbase:
2300 mm
Ground Clearance:
140 mm (approx.)
Weights
Curb Weight:
650 - 700 kg (approx.)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Limited data, generally considered basic safety for its era.
Active Features
ABS:
Optional on some models/markets
Traction Control:
Not available
Passive Features
Airbags:
Driver airbag standard on most 2001 models, passenger airbag optional/market dependent.
Seatbelts:
3-point front seatbelts, 2-point rear seatbelts.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player or single-CD player. Optional.
Display:
Basic instrument cluster (speedometer, fuel gauge, warning lights).
Driver Assistance
Parking Sensors:
Not available.
Connectivity
Bluetooth:
Not available.
Usb Ports:
Not available.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 - 7,500 km or 6 months, whichever comes first.
Air Filter Replacement:
Every 20,000 - 30,000 km.
Spark Plug Replacement:
Every 30,000 - 40,000 km.
Timing Belt Replacement:
Every 60,000 - 80,000 km or 4 years.
Fluid Specifications
Engine Oil:
API SG/SH/SJ, SAE 10W-30 or 10W-40
Coolant:
Ethylene glycol based antifreeze/coolant, 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4
Coolant Capacity:
Approx. 3.5 liters
Engine Oil Capacity:
Approx. 2.7 liters (with filter)
Known Issues
Engine:
Oil leaks from seals, carburetor issues (on older models), occasional overheating due to small radiator capacity.
Suspension:
Worn bushings, noisy strut mounts.
Electrical:
Corroded ground points, alternator/starter motor issues, aging wiring harnesses.
Body:
Rust, particularly around wheel arches and sills, due to environmental exposure.
📚 Vehicle History
Brand Heritage
Parent Company:
Originally Daewoo Motors, later acquired by General Motors.
Model Evolution
Development Basis:
Based on the Suzuki Alto (3rd generation, CA71/72V).
Production Period:
1991 - 2001 (Tico)
Production
Manufacturing Plant:
Changwon, South Korea
🏆 Awards & Recognition
Recognitions
Award Type:
No significant awards recorded; focused on affordability and practicality.
Ratings
Fuel Economy:
Generally considered good for its class, with urban MPG around 35-40 MPG (market dependent).
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