Daewoo Tico 1991-2001 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Daewoo Model: Tico Generation: First Generation Production Years Covered: 1991-2001 Codes Chassis Code: KQKM 👋 Introduction Market Position Segment: City car, subcompact hatchback Target Demographic: Budget-conscious urban commuters, first-time car buyers Competitive Analysis Key Competitors: Suzuki Alto, Kia Pride, Hyundai Pony, older models of Fiat Cinquecento/Seicento. Key Features Design Philosophy: Compact, fuel-efficient, and economical urban transportation. Unique Selling Points: Affordability, small footprint for city maneuverability, simple mechanicals. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Repair and Service Specific Regions Covered: Global (based on common Daewoo Tico markets) Page Count Estimated Page Count: 300-400 (typical for comprehensive workshop manuals) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Full engine overhaul, diagnostics, components, lubrication system, cooling system, fuel system, ignition system, emissions control. Transmission: Manual transmission (overhaul, diagnostics, clutch, driveline components). Brakes: Hydraulic brake system, front disc brakes, rear drum brakes, parking brake, ABS (if applicable to specific markets/trims). Electrical: Complete electrical system, wiring diagrams, battery, alternator, starter motor, lighting, ignition, instrumentation, power windows/locks (if equipped). Suspension Steering: Front and rear suspension components, shock absorbers, springs, bushings, steering system, power steering (if equipped). Body Chassis: Body panel repair, door mechanisms, glass, interior trim, chassis components, rust prevention, welding procedures. Procedures Included Maintenance: Routine maintenance tasks, oil changes, filter replacements, spark plug replacement, belt inspection/replacement, fluid level checks. Troubleshooting: Diagnostic procedures for common problems, symptom-based troubleshooting guides, fault code interpretation. Repair: Step-by-step repair instructions for all major mechanical and electrical components. Overhaul: Detailed instructions for complete engine and transmission rebuilds. Technical Depth Depth: Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Diagnostic Capabilities: Includes procedures for diagnosing electrical faults, engine performance issues, and mechanical wear. 📊 Manual Specifications File Format Format: PDF Searchability: Text-searchable for quick access to information Print Quality Quality: High-resolution scans, clear diagrams and illustrations Binding Type Type: N/A (Digital PDF) Paper Type Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: F8CV (and variants) Configuration: Inline 3-cylinder, naturally aspirated Displacement: 796 cc (0.8 Liters) Bore X Stroke: 68.5 mm x 72.0 mm Compression Ratio: 9.3:1 Performance Horsepower Ps: 40-50 PS @ 5500-6000 RPM (market dependent) Torque Nm: 60-70 Nm @ 3000-4000 RPM (market dependent) Fuel System Fuel Delivery: Carburetor (early models), Electronic Fuel Injection (EFI) (later models) Fuel Type: Unleaded Gasoline Fuel Tank Capacity: 35 Liters (approx.) 🔧 Transmission Standard Type: 5-speed Manual Optional Type: 3-speed Automatic (less common) Features Clutch Type: Dry, single-plate diaphragm spring Gear Ratios: Specific ratios vary, but designed for city driving economy. 📐 Dimensions Exterior Length: 3,330 mm Width: 1,495 mm Height: 1,420 mm Wheelbase: 2,300 mm Interior Seating Capacity: 4 (2 front, 2 rear) Cargo Luggage Capacity: Limited, with rear seats up. Foldable rear seats increase cargo space. Weights Curb Weight: Approx. 700-750 kg Gross Vehicle Weight: Approx. 1100-1200 kg 🛡️ Safety Features Ratings Crash Test Performance: Generally considered basic by modern standards; Euro NCAP ratings were not typically available for this model's target markets. Active Features ABS: Optional on some later models or higher trims. Traction Control: Not typically equipped. Passive Features Airbags: Driver airbag standard on some later models, passenger airbag generally not available. Seatbelts: 3-point front seatbelts, 2-point rear lap belts. Body Structure: Reinforced safety cell and crumple zones. 💡 Technology Features Infotainment Head Unit: Basic AM/FM radio with cassette player (optional CD player in some markets). Speakers: Typically 2 speakers. Driver Assistance Features: Limited to basic driver aids like brake assist (if equipped with ABS). Connectivity Features: No modern connectivity features like Bluetooth or USB. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km or 6 months (whichever comes first). Air Filter Replacement: Every 20,000 km. Spark Plug Replacement: Every 30,000 km. Timing Belt Replacement: Every 60,000 km or 4 years. Fluid Specifications Engine Oil Type: API SG/SH, SAE 10W-30 or 10W-40 (depending on climate). Engine Oil Capacity: Approx. 3.0 Liters with filter. Coolant Type: Ethylene glycol-based coolant, mix 50/50 with distilled water. Transmission Fluid Type: API GL-4, SAE 75W-90 (Manual Transmission) Brake Fluid Type: DOT 3 Known Issues Common Wear Items: Clutch wear, exhaust system corrosion, suspension bushings, water pump, radiator. Electrical Quirks: Wiring harness degradation, faulty relays, alternator issues in older examples. Engine Performance: Carburetor tuning issues, potential for carbon buildup in older engines. 📚 Vehicle History Brand Heritage Manufacturer: Daewoo Motor Company (South Korea) Acquisition: Daewoo was acquired by General Motors in 2002. Model Evolution Design Inspiration: Based on the Suzuki Alto platform (Suzuki Cervo Mode). Updates: Minor styling updates and powertrain refinements over its production run. Production Manufacturing Location: South Korea Production End Year: 2001 🏆 Awards & Recognition Recognitions Market Achievements: Popular in emerging markets due to its low cost and fuel efficiency. Gained a reputation for being a reliable, albeit basic,...