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Daewoo Tico 1991-2001 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Tico Generation: First Generation Production Years Covered: 1991-2001 Codes Chassis Code: KQKM 👋 Introduction Market Position Segment: City car, subcompact hatchback Target Demographic: Budget-conscious urban commuters, first-time car buyers Competitive Analysis Key Competitors: Suzuki Alto, Kia Pride, Hyundai Pony, older models of Fiat Cinquecento/Seicento. Key Features Design Philosophy: Compact, fuel-efficient, and economical urban transportation. Unique Selling Points: Affordability, small footprint for city maneuverability, simple mechanicals. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Repair and Service Specific Regions Covered: Global (based on common Daewoo Tico markets) Page Count Estimated Page Count: 300-400 (typical for comprehensive workshop manuals) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Full engine overhaul, diagnostics, components, lubrication system, cooling system, fuel system, ignition system, emissions control. Transmission: Manual transmission (overhaul, diagnostics, clutch, driveline components). Brakes: Hydraulic brake system, front disc brakes, rear drum brakes, parking brake, ABS (if applicable to specific markets/trims). Electrical: Complete electrical system, wiring diagrams, battery, alternator, starter motor, lighting, ignition, instrumentation, power windows/locks (if equipped). Suspension Steering: Front and rear suspension components, shock absorbers, springs, bushings, steering system, power steering (if equipped). Body Chassis: Body panel repair, door mechanisms, glass, interior trim, chassis components, rust prevention, welding procedures. Procedures Included Maintenance: Routine maintenance tasks, oil changes, filter replacements, spark plug replacement, belt inspection/replacement, fluid level checks. Troubleshooting: Diagnostic procedures for common problems, symptom-based troubleshooting guides, fault code interpretation. Repair: Step-by-step repair instructions for all major mechanical and electrical components. Overhaul: Detailed instructions for complete engine and transmission rebuilds. Technical Depth Depth: Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Diagnostic Capabilities: Includes procedures for diagnosing electrical faults, engine performance issues, and mechanical wear. 📊 Manual Specifications File Format Format: PDF Searchability: Text-searchable for quick access to information Print Quality Quality: High-resolution scans, clear diagrams and illustrations Binding Type Type: N/A (Digital PDF) Paper Type Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: F8CV (and variants) Configuration: Inline 3-cylinder, naturally aspirated Displacement: 796 cc (0.8 Liters) Bore X Stroke: 68.5 mm x 72.0 mm Compression Ratio: 9.3:1 Performance Horsepower Ps: 40-50 PS @ 5500-6000 RPM (market dependent) Torque Nm: 60-70 Nm @ 3000-4000 RPM (market dependent) Fuel System Fuel Delivery: Carburetor (early models), Electronic Fuel Injection (EFI) (later models) Fuel Type: Unleaded Gasoline Fuel Tank Capacity: 35 Liters (approx.) 🔧 Transmission Standard Type: 5-speed Manual Optional Type: 3-speed Automatic (less common) Features Clutch Type: Dry, single-plate diaphragm spring Gear Ratios: Specific ratios vary, but designed for city driving economy. 📐 Dimensions Exterior Length: 3,330 mm Width: 1,495 mm Height: 1,420 mm Wheelbase: 2,300 mm Interior Seating Capacity: 4 (2 front, 2 rear) Cargo Luggage Capacity: Limited, with rear seats up. Foldable rear seats increase cargo space. Weights Curb Weight: Approx. 700-750 kg Gross Vehicle Weight: Approx. 1100-1200 kg 🛡️ Safety Features Ratings Crash Test Performance: Generally considered basic by modern standards; Euro NCAP ratings were not typically available for this model's target markets. Active Features ABS: Optional on some later models or higher trims. Traction Control: Not typically equipped. Passive Features Airbags: Driver airbag standard on some later models, passenger airbag generally not available. Seatbelts: 3-point front seatbelts, 2-point rear lap belts. Body Structure: Reinforced safety cell and crumple zones. 💡 Technology Features Infotainment Head Unit: Basic AM/FM radio with cassette player (optional CD player in some markets). Speakers: Typically 2 speakers. Driver Assistance Features: Limited to basic driver aids like brake assist (if equipped with ABS). Connectivity Features: No modern connectivity features like Bluetooth or USB. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km or 6 months (whichever comes first). Air Filter Replacement: Every 20,000 km. Spark Plug Replacement: Every 30,000 km. Timing Belt Replacement: Every 60,000 km or 4 years. Fluid Specifications Engine Oil Type: API SG/SH, SAE 10W-30 or 10W-40 (depending on climate). Engine Oil Capacity: Approx. 3.0 Liters with filter. Coolant Type: Ethylene glycol-based coolant, mix 50/50 with distilled water. Transmission Fluid Type: API GL-4, SAE 75W-90 (Manual Transmission) Brake Fluid Type: DOT 3 Known Issues Common Wear Items: Clutch wear, exhaust system corrosion, suspension bushings, water pump, radiator. Electrical Quirks: Wiring harness degradation, faulty relays, alternator issues in older examples. Engine Performance: Carburetor tuning issues, potential for carbon buildup in older engines. 📚 Vehicle History Brand Heritage Manufacturer: Daewoo Motor Company (South Korea) Acquisition: Daewoo was acquired by General Motors in 2002. Model Evolution Design Inspiration: Based on the Suzuki Alto platform (Suzuki Cervo Mode). Updates: Minor styling updates and powertrain refinements over its production run. Production Manufacturing Location: South Korea Production End Year: 2001 🏆 Awards & Recognition Recognitions Market Achievements: Popular in emerging markets due to its low cost and fuel efficiency. Gained a reputation for being a reliable, albeit basic,...
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Daewoo Tico 1991-2001 Workshop Repair Service ManualDaewoo Tico 1991-2001 Workshop Repair Service ManualDaewoo Tico 1991-2001 Workshop Repair Service ManualDaewoo Tico 1991-2001 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Tico
Generation:
First Generation
Production Years Covered:
1991-2001
Codes
Chassis Code:
KQKM
👋 Introduction
Market Position
Segment:
City car, subcompact hatchback
Target Demographic:
Budget-conscious urban commuters, first-time car buyers
Competitive Analysis
Key Competitors:
Suzuki Alto, Kia Pride, Hyundai Pony, older models of Fiat Cinquecento/Seicento.
Key Features
Design Philosophy:
Compact, fuel-efficient, and economical urban transportation.
Unique Selling Points:
Affordability, small footprint for city maneuverability, simple mechanicals.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Repair and Service
Specific Regions Covered:
Global (based on common Daewoo Tico markets)
Page Count
Estimated Page Count:
300-400 (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Full engine overhaul, diagnostics, components, lubrication system, cooling system, fuel system, ignition system, emissions control.
Transmission:
Manual transmission (overhaul, diagnostics, clutch, driveline components).
Brakes:
Hydraulic brake system, front disc brakes, rear drum brakes, parking brake, ABS (if applicable to specific markets/trims).
Electrical:
Complete electrical system, wiring diagrams, battery, alternator, starter motor, lighting, ignition, instrumentation, power windows/locks (if equipped).
Suspension Steering:
Front and rear suspension components, shock absorbers, springs, bushings, steering system, power steering (if equipped).
Body Chassis:
Body panel repair, door mechanisms, glass, interior trim, chassis components, rust prevention, welding procedures.
Procedures Included
Maintenance:
Routine maintenance tasks, oil changes, filter replacements, spark plug replacement, belt inspection/replacement, fluid level checks.
Troubleshooting:
Diagnostic procedures for common problems, symptom-based troubleshooting guides, fault code interpretation.
Repair:
Step-by-step repair instructions for all major mechanical and electrical components.
Overhaul:
Detailed instructions for complete engine and transmission rebuilds.
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts.
Diagnostic Capabilities:
Includes procedures for diagnosing electrical faults, engine performance issues, and mechanical wear.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Text-searchable for quick access to information
Print Quality
Quality:
High-resolution scans, clear diagrams and illustrations
Binding Type
Type:
N/A (Digital PDF)
Paper Type
Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
F8CV (and variants)
Configuration:
Inline 3-cylinder, naturally aspirated
Displacement:
796 cc (0.8 Liters)
Bore X Stroke:
68.5 mm x 72.0 mm
Compression Ratio:
9.3:1
Performance
Horsepower Ps:
40-50 PS @ 5500-6000 RPM (market dependent)
Torque Nm:
60-70 Nm @ 3000-4000 RPM (market dependent)
Fuel System
Fuel Delivery:
Carburetor (early models), Electronic Fuel Injection (EFI) (later models)
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
35 Liters (approx.)
🔧 Transmission
Standard
Type:
5-speed Manual
Optional
Type:
3-speed Automatic (less common)
Features
Clutch Type:
Dry, single-plate diaphragm spring
Gear Ratios:
Specific ratios vary, but designed for city driving economy.
📐 Dimensions
Exterior
Length:
3,330 mm
Width:
1,495 mm
Height:
1,420 mm
Wheelbase:
2,300 mm
Interior
Seating Capacity:
4 (2 front, 2 rear)
Cargo
Luggage Capacity:
Limited, with rear seats up. Foldable rear seats increase cargo space.
Weights
Curb Weight:
Approx. 700-750 kg
Gross Vehicle Weight:
Approx. 1100-1200 kg
🛡️ Safety Features
Ratings
Crash Test Performance:
Generally considered basic by modern standards; Euro NCAP ratings were not typically available for this model's target markets.
Active Features
ABS:
Optional on some later models or higher trims.
Traction Control:
Not typically equipped.
Passive Features
Airbags:
Driver airbag standard on some later models, passenger airbag generally not available.
Seatbelts:
3-point front seatbelts, 2-point rear lap belts.
Body Structure:
Reinforced safety cell and crumple zones.
💡 Technology Features
Infotainment
Head Unit:
Basic AM/FM radio with cassette player (optional CD player in some markets).
Speakers:
Typically 2 speakers.
Driver Assistance
Features:
Limited to basic driver aids like brake assist (if equipped with ABS).
Connectivity
Features:
No modern connectivity features like Bluetooth or USB.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km or 6 months (whichever comes first).
Air Filter Replacement:
Every 20,000 km.
Spark Plug Replacement:
Every 30,000 km.
Timing Belt Replacement:
Every 60,000 km or 4 years.
Fluid Specifications
Engine Oil Type:
API SG/SH, SAE 10W-30 or 10W-40 (depending on climate).
Engine Oil Capacity:
Approx. 3.0 Liters with filter.
Coolant Type:
Ethylene glycol-based coolant, mix 50/50 with distilled water.
Transmission Fluid Type:
API GL-4, SAE 75W-90 (Manual Transmission)
Brake Fluid Type:
DOT 3
Known Issues
Common Wear Items:
Clutch wear, exhaust system corrosion, suspension bushings, water pump, radiator.
Electrical Quirks:
Wiring harness degradation, faulty relays, alternator issues in older examples.
Engine Performance:
Carburetor tuning issues, potential for carbon buildup in older engines.
📚 Vehicle History
Brand Heritage
Manufacturer:
Daewoo Motor Company (South Korea)
Acquisition:
Daewoo was acquired by General Motors in 2002.
Model Evolution
Design Inspiration:
Based on the Suzuki Alto platform (Suzuki Cervo Mode).
Updates:
Minor styling updates and powertrain refinements over its production run.
Production
Manufacturing Location:
South Korea
Production End Year:
2001
🏆 Awards & Recognition
Recognitions
Market Achievements:
Popular in emerging markets due to its low cost and fuel efficiency. Gained a reputation for being a reliable, albeit basic, mode of transport.
Ratings
Fuel Economy Rating:
Excellent for its era, typically in the range of 5-6 L/100km combined.
Certifications
Emissions Standards:
Compliant with prevailing emissions standards of the time in its respective markets.
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