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DAF Leyland 45 Truck LORRY WAGON Service Repair Manual

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🏷️ Basic Information Identification Make: DAF Trucks Model: 45 Series Truck Model Variant: Lorry / Wagon Codes Chassis Code: LF45 Series Engine Codes: Multiple engine variants exist within the 45 series; specific codes will be detailed in the manual. 👋 Introduction Market Position Target Audience: Vehicle Owners, Fleet Maintenance Technicians, Independent Repair Shops Competitive Analysis Advantage Over Paper: Digital zoom capability for detailed inspection, ease of access, and potentially faster information retrieval. Key Features Usability: Step-by-step detailed instructions facilitate DIY repairs and reduce labor costs. Accessibility: Immediate download after payment ensures quick access to critical repair information. 📋 Manual Details Coverage Areas Primary Coverage: Maintenance and Repair Procedures Secondary Coverage: Troubleshooting, Electrical Systems, Fuel Systems, Power Units Manual Type Type: Service Repair Factory Manual Language Language: English Format Format: PDF Compatibility: All Versions of Windows & Mac Required Software: Adobe PDF Reader 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Cooling System, Exhaust System Drivetrain: Transmission, Driveshft, Axles, Differential Chassis: Suspension, Steering, Brakes, Wheels, Tires Electrical: Wiring Diagrams, Lighting, Instrumentation, Starting & Charging System Bodywork: Body Panels, Doors, Cab Interior, Chassis Frame Auxiliary Systems: HVAC (Heating, Ventilation, Air Conditioning) if equipped, lighting systems, wipers, horn. Procedures Included Maintenance: Routine Checks, Lubrication, Filter Replacements, Fluid Changes Diagnosis And Troubleshooting: Fault Finding Charts, Diagnostic Procedures Repair: Component Removal, Installation, Overhaul, Adjustment Technical Data: Specifications, Tolerances, Torque Values Engine Overhaul: Detailed procedures for engine disassembly, inspection, measurement, and reassembly. Transmission Repair: Rebuild procedures for manual gearboxes, clutch replacement, and related components. Brake System Service: Drum/disc brake inspection, replacement of pads, shoes, calipers, cylinders, and hydraulic lines. Electrical Troubleshooting: Includes comprehensive wiring diagrams, component testing procedures, and fault-tracing guides. Technical Depth Depth: Comprehensive Service and Repair, including detailed diagnostics and component-level overhauls. Diagnostics: Includes diagnostic procedures for engine management, transmission control, and electrical systems. 📊 Manual Specifications File Format Resolution: High Resolution, Zoomable Content Searchability: Likely searchable text due to PDF format, enhancing ease of use. Indexing: Likely includes an index for quick navigation to specific topics or components. Print Quality Quality: Designed for clear viewing on screen, implying good legibility of text and diagrams. Binding Type Type: Electronic (PDF) ⚙️ Engine Specifications Primary Engine Engine Family: DAF (likely Leyland-derived) 45 Series Engines Performance Performance Details: Specific horsepower and torque figures would vary by engine variant within the 45 series, requiring consultation of the manual for precise data. Fuel System System Type: Likely Diesel Injection (Direct or Indirect), specific details in manual. Components: Fuel pump, injectors, filters, lines - detailed procedures for maintenance and repair. Cooling System Type: Water-cooled, pressurized system. Lubrication System Type: Pressurized wet-sump system. Power Unit Engine Type: Typically inline 4-cylinder or 6-cylinder turbocharged or naturally aspirated diesel engines. 🔧 Transmission Standard Transmission Type: Likely Manual Transmission, possibly with overdrive options. Automatic transmissions may be available on certain variants. Optional Optional Transmission Types: Potential for automated manual or specific automatic gearboxes depending on configuration. Features Clutch System: Hydraulically operated single-plate dry clutch is typical for this class of vehicle. Fluid Specifications Transmission Fluid: Manual transmission fluid (MTF) specifications (e.g., API GL-4 or GL-5) detailed in manual. 📐 Dimensions Exterior Vehicle Class: Light to Medium Duty Truck Weights Gross Vehicle Weight Rating: Varies significantly by configuration, consult manual for specific GVWR for different models/axle configurations. 🛡️ Safety Features Ratings Safety Standards: Designed to meet relevant European and national safety standards for commercial vehicles of its era. Active Features Braking System: Hydraulic braking system, likely with power assistance. ABS may be optional or standard on later models. Passive Features Occupant Protection: Reinforced cab structure, seat belts. Specific passive safety features depend on the year and market. 💡 Technology Features Infotainment Infotainment Features: Basic radio/cassette or CD player is typical. Advanced infotainment systems are unlikely. Driver Assistance Driver Assistance Features: Limited compared to modern vehicles. Features may include power steering, depending on the model. ABS might be an option. Connectivity Connectivity Features: Primarily focused on essential vehicle diagnostics and instrumentation, not consumer-grade connectivity. 🔧 Maintenance Service Intervals Oil Change Interval: Typically between 10,000 km and 20,000 km or annually, depending on operating conditions. Exact intervals in manual. Filter Replacement Interval: Fuel, oil, and air filters typically replaced at oil change intervals or as per manual recommendations. Fluid Specifications Engine Oil: Viscosity grades such as 10W-40 or 15W-40, with specific API/ACEA specifications provided in the manual. Capacity details also in manual. Coolant: Ethylene glycol based antifreeze/coolant, specifications and mix ratio provided. Brake Fluid: DOT 3 or DOT 4 brake fluid, depending on system requirements. Known Issues Common Wear Items: Brake components, clutch wear, suspension bushings, exhaust system components are common wear items on commercial vehicles of this age. Electrical Gremlins: Wiring loom degradation, especially in connectors, can lead to intermittent electrical faults. Engine Performance: Issues related to fuel system (injectors, pump) and turbocharger (if...
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DAF Leyland 45 Truck LORRY WAGON Service Repair Manual
🏷️ Basic Information
Identification
Make:
DAF Trucks
Model:
45 Series Truck
Model Variant:
Lorry / Wagon
Codes
Chassis Code:
LF45 Series
Engine Codes:
Multiple engine variants exist within the 45 series; specific codes will be detailed in the manual.
👋 Introduction
Market Position
Target Audience:
Vehicle Owners, Fleet Maintenance Technicians, Independent Repair Shops
Competitive Analysis
Advantage Over Paper:
Digital zoom capability for detailed inspection, ease of access, and potentially faster information retrieval.
Key Features
Usability:
Step-by-step detailed instructions facilitate DIY repairs and reduce labor costs.
Accessibility:
Immediate download after payment ensures quick access to critical repair information.
📋 Manual Details
Coverage Areas
Primary Coverage:
Maintenance and Repair Procedures
Secondary Coverage:
Troubleshooting, Electrical Systems, Fuel Systems, Power Units
Manual Type
Type:
Service Repair Factory Manual
Language
Language:
English
Format
Format:
PDF
Compatibility:
All Versions of Windows & Mac
Required Software:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Cooling System, Exhaust System
Drivetrain:
Transmission, Driveshft, Axles, Differential
Chassis:
Suspension, Steering, Brakes, Wheels, Tires
Electrical:
Wiring Diagrams, Lighting, Instrumentation, Starting & Charging System
Bodywork:
Body Panels, Doors, Cab Interior, Chassis Frame
Auxiliary Systems:
HVAC (Heating, Ventilation, Air Conditioning) if equipped, lighting systems, wipers, horn.
Procedures Included
Maintenance:
Routine Checks, Lubrication, Filter Replacements, Fluid Changes
Diagnosis And Troubleshooting:
Fault Finding Charts, Diagnostic Procedures
Repair:
Component Removal, Installation, Overhaul, Adjustment
Technical Data:
Specifications, Tolerances, Torque Values
Engine Overhaul:
Detailed procedures for engine disassembly, inspection, measurement, and reassembly.
Transmission Repair:
Rebuild procedures for manual gearboxes, clutch replacement, and related components.
Brake System Service:
Drum/disc brake inspection, replacement of pads, shoes, calipers, cylinders, and hydraulic lines.
Electrical Troubleshooting:
Includes comprehensive wiring diagrams, component testing procedures, and fault-tracing guides.
Technical Depth
Depth:
Comprehensive Service and Repair, including detailed diagnostics and component-level overhauls.
Diagnostics:
Includes diagnostic procedures for engine management, transmission control, and electrical systems.
📊 Manual Specifications
File Format
Resolution:
High Resolution, Zoomable Content
Searchability:
Likely searchable text due to PDF format, enhancing ease of use.
Indexing:
Likely includes an index for quick navigation to specific topics or components.
Print Quality
Quality:
Designed for clear viewing on screen, implying good legibility of text and diagrams.
Binding Type
Type:
Electronic (PDF)
⚙️ Engine Specifications
Primary Engine
Engine Family:
DAF (likely Leyland-derived) 45 Series Engines
Performance
Performance Details:
Specific horsepower and torque figures would vary by engine variant within the 45 series, requiring consultation of the manual for precise data.
Fuel System
System Type:
Likely Diesel Injection (Direct or Indirect), specific details in manual.
Components:
Fuel pump, injectors, filters, lines - detailed procedures for maintenance and repair.
Cooling System
Type:
Water-cooled, pressurized system.
Lubrication System
Type:
Pressurized wet-sump system.
Power Unit
Engine Type:
Typically inline 4-cylinder or 6-cylinder turbocharged or naturally aspirated diesel engines.
🔧 Transmission
Standard
Transmission Type:
Likely Manual Transmission, possibly with overdrive options. Automatic transmissions may be available on certain variants.
Optional
Optional Transmission Types:
Potential for automated manual or specific automatic gearboxes depending on configuration.
Features
Clutch System:
Hydraulically operated single-plate dry clutch is typical for this class of vehicle.
Fluid Specifications
Transmission Fluid:
Manual transmission fluid (MTF) specifications (e.g., API GL-4 or GL-5) detailed in manual.
📐 Dimensions
Exterior
Vehicle Class:
Light to Medium Duty Truck
Weights
Gross Vehicle Weight Rating:
Varies significantly by configuration, consult manual for specific GVWR for different models/axle configurations.
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet relevant European and national safety standards for commercial vehicles of its era.
Active Features
Braking System:
Hydraulic braking system, likely with power assistance. ABS may be optional or standard on later models.
Passive Features
Occupant Protection:
Reinforced cab structure, seat belts. Specific passive safety features depend on the year and market.
💡 Technology Features
Infotainment
Infotainment Features:
Basic radio/cassette or CD player is typical. Advanced infotainment systems are unlikely.
Driver Assistance
Driver Assistance Features:
Limited compared to modern vehicles. Features may include power steering, depending on the model. ABS might be an option.
Connectivity
Connectivity Features:
Primarily focused on essential vehicle diagnostics and instrumentation, not consumer-grade connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically between 10,000 km and 20,000 km or annually, depending on operating conditions. Exact intervals in manual.
Filter Replacement Interval:
Fuel, oil, and air filters typically replaced at oil change intervals or as per manual recommendations.
Fluid Specifications
Engine Oil:
Viscosity grades such as 10W-40 or 15W-40, with specific API/ACEA specifications provided in the manual. Capacity details also in manual.
Coolant:
Ethylene glycol based antifreeze/coolant, specifications and mix ratio provided.
Brake Fluid:
DOT 3 or DOT 4 brake fluid, depending on system requirements.
Known Issues
Common Wear Items:
Brake components, clutch wear, suspension bushings, exhaust system components are common wear items on commercial vehicles of this age.
Electrical Gremlins:
Wiring loom degradation, especially in connectors, can lead to intermittent electrical faults.
Engine Performance:
Issues related to fuel system (injectors, pump) and turbocharger (if fitted) can affect performance.
📚 Vehicle History
Brand Heritage
Manufacturer Heritage:
DAF Trucks has a long-standing reputation for robust and reliable commercial vehicles.
Model Evolution
Model Lineage:
The DAF 45 series replaced earlier Leyland designs and was a predecessor to the modern DAF LF series.
Production
Production Period:
The 45 series was produced for a significant period, with exact dates depending on market and specific iterations.
Manufacturing Locations:
Primarily manufactured in the UK and the Netherlands.
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