Daihatsu Charade CB-23 Repair Service Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Charade CB-23 👋 Introduction Market Position Market Position: The Daihatsu Charade, particularly in its CB-23 iteration, was positioned as a subcompact or compact car known for its fuel efficiency, reliability, and affordability, often competing with vehicles from Japanese and European manufacturers in its segment. Competitive Analysis Competitive Analysis: Competed with vehicles such as the Honda Civic, Toyota Corolla, Ford Escort, Volkswagen Golf, and Mitsubishi Mirage in various global markets during its production run. Its appeal often lay in its value proposition and compact, urban-friendly size. Key Features Key Features: Fuel-efficient engines, nimble handling, practical interior for its size, reputation for durability. The CB-23 designation often signifies a specific generation or chassis code, indicating a particular set of design and engineering characteristics for that model variant. 📋 Manual Details Coverage Areas Coverage Areas: Full vehicle service and repair Page Count Page Count: Not specified in product information, typical for factory-level manuals can range from 500-1500+ pages. Manual Type Manual Type: Repair Service Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems Covered: Engine (mechanical and electrical diagnostics), Fuel System, Cooling System, Lubrication System, Ignition System, Exhaust System, Drivetrain (Front-Wheel Drive), Clutch, Transmission (Manual/Automatic depending on model variant), Suspension, Steering, Brakes (Hydraulic and Parking), Electrical System (Wiring Diagrams, Lighting, Accessories), Body and Chassis, Climate Control (HVAC), Restraints (Seatbelts). Body And Chassis: Detailed procedures for body panel alignment, door mechanisms, hood and trunk operation, glass replacement, and chassis component inspection and repair. Includes information on corrosion prevention and repair. Climate Control: Coverage of the Heating, Ventilation, and Air Conditioning (HVAC) system, including refrigerant handling (if applicable), blower motor operation, heater core, evaporator, and ducting. Electrical System Diagnostics: Extensive coverage of the electrical system, including detailed wiring diagrams for all circuits, fuse box locations and identification, relay functions, starter motor, alternator, battery, lighting systems, power windows, door locks, and instrument panel components. Troubleshooting guides for common electrical faults are provided. Fuel System: Detailed coverage of fuel pump operation, fuel injectors, fuel filter replacement, fuel pressure regulation, and troubleshooting fuel delivery issues. Cooling System: Includes radiator inspection and repair, thermostat replacement, water pump servicing, cooling fan operation, and coolant flush procedures. Troubleshooting for overheating and leaks. Suspension And Steering: Covers front and rear suspension components (struts, shocks, control arms, bushings), steering rack and pinion, power steering pump (if equipped), and wheel alignment specifications. Includes procedures for component replacement and alignment adjustments. Brakes: Detailed diagrams and procedures for front and rear brake systems, including disc and drum brake servicing, brake pad and shoe replacement, rotor resurfacing or replacement, brake fluid bleeding, parking brake adjustment, and troubleshooting brake system faults. Includes ABS component descriptions if applicable. Procedures Included Procedures Included: Step-by-step repair instructions, disassembly, assembly, cleaning, reinstallation, routine maintenance, troubleshooting, diagnostics, component replacement, torque specifications, alignment procedures, electrical circuit analysis. Troubleshooting Guides: Systematic troubleshooting trees and flowcharts to diagnose problems ranging from engine performance issues to electrical faults and suspension noises. This includes guidance on using diagnostic tools and interpreting fault codes if applicable. Component Replacement: Detailed instructions for the removal and installation of all major and minor components, including engine rebuilds, transmission overhaul, suspension strut replacement, brake pad and rotor changes, and dashboard trim removal. Diagnostics: Comprehensive diagnostic procedures for all major systems, including visual inspections, listening for unusual noises, checking fluid levels and condition, performing pressure tests, and using multimeters for electrical circuit checks. Troubleshooting sections are organized by symptom. Illustrations And Pictures: The manual contains numerous illustrations, diagrams, and photographs to visually guide the user through disassembly, assembly, and repair procedures, clearly depicting component locations and orientations. Technical Depth Technical Depth: Comprehensive, covering factory-level diagnostic procedures, detailed component rebuilds, and advanced troubleshooting for both mechanical and electrical systems. Suitable for professional technicians and advanced DIY enthusiasts. Engine Rebuild: In-depth procedures for engine disassembly, inspection of internal components (pistons, rings, valves, bearings), cylinder head servicing, crankshaft and camshaft inspection, and reassembly with precise torque and clearance specifications. Transmission Overhaul: Comprehensive guidance on the disassembly, inspection, and repair of both manual and automatic transmissions, including clutch assembly, gear sets, synchromesh mechanisms, hydraulic valve bodies, and torque converters. Includes specific fluid capacities and types. Advanced Diagnostics: Includes diagnostic trouble codes (DTCs) if the vehicle is equipped with an On-Board Diagnostics (OBD) system of the era (e.g., OBD-I), and guidance on how to interpret and address them. Detailed electrical circuit analysis is also provided. 📊 Manual Specifications File Format File Format: PDF Searchable Text: YES (Standard for PDF documents, enhancing usability for quick information retrieval). Print Quality Print Quality: Full Printable Binding Type Binding Type: Digital Download (N/A for physical binding) Paper Type Paper Type: Digital (N/A for physical paper type) Zoom Functionality Zoom In Out: YES Delivery Delivery Method: Instant Download Requirements...

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Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Charade CB-23

👋 Introduction

Market Position

Market Position:

The Daihatsu Charade, particularly in its CB-23 iteration, was positioned as a subcompact or compact car known for its fuel efficiency, reliability, and affordability, often competing with vehicles from Japanese and European manufacturers in its segment.

Competitive Analysis

Competitive Analysis:

Competed with vehicles such as the Honda Civic, Toyota Corolla, Ford Escort, Volkswagen Golf, and Mitsubishi Mirage in various global markets during its production run. Its appeal often lay in its value proposition and compact, urban-friendly size.

Key Features

Key Features:

Fuel-efficient engines, nimble handling, practical interior for its size, reputation for durability. The CB-23 designation often signifies a specific generation or chassis code, indicating a particular set of design and engineering characteristics for that model variant.

📋 Manual Details

Coverage Areas

Coverage Areas:

Full vehicle service and repair

Page Count

Page Count:

Not specified in product information, typical for factory-level manuals can range from 500-1500+ pages.

Manual Type

Manual Type:

Repair Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Systems Covered:

Engine (mechanical and electrical diagnostics), Fuel System, Cooling System, Lubrication System, Ignition System, Exhaust System, Drivetrain (Front-Wheel Drive), Clutch, Transmission (Manual/Automatic depending on model variant), Suspension, Steering, Brakes (Hydraulic and Parking), Electrical System (Wiring Diagrams, Lighting, Accessories), Body and Chassis, Climate Control (HVAC), Restraints (Seatbelts).

Body And Chassis:

Detailed procedures for body panel alignment, door mechanisms, hood and trunk operation, glass replacement, and chassis component inspection and repair. Includes information on corrosion prevention and repair.

Climate Control:

Coverage of the Heating, Ventilation, and Air Conditioning (HVAC) system, including refrigerant handling (if applicable), blower motor operation, heater core, evaporator, and ducting.

Electrical System Diagnostics:

Extensive coverage of the electrical system, including detailed wiring diagrams for all circuits, fuse box locations and identification, relay functions, starter motor, alternator, battery, lighting systems, power windows, door locks, and instrument panel components. Troubleshooting guides for common electrical faults are provided.

Fuel System:

Detailed coverage of fuel pump operation, fuel injectors, fuel filter replacement, fuel pressure regulation, and troubleshooting fuel delivery issues.

Cooling System:

Includes radiator inspection and repair, thermostat replacement, water pump servicing, cooling fan operation, and coolant flush procedures. Troubleshooting for overheating and leaks.

Suspension And Steering:

Covers front and rear suspension components (struts, shocks, control arms, bushings), steering rack and pinion, power steering pump (if equipped), and wheel alignment specifications. Includes procedures for component replacement and alignment adjustments.

Brakes:

Detailed diagrams and procedures for front and rear brake systems, including disc and drum brake servicing, brake pad and shoe replacement, rotor resurfacing or replacement, brake fluid bleeding, parking brake adjustment, and troubleshooting brake system faults. Includes ABS component descriptions if applicable.

Procedures Included

Procedures Included:

Step-by-step repair instructions, disassembly, assembly, cleaning, reinstallation, routine maintenance, troubleshooting, diagnostics, component replacement, torque specifications, alignment procedures, electrical circuit analysis.

Troubleshooting Guides:

Systematic troubleshooting trees and flowcharts to diagnose problems ranging from engine performance issues to electrical faults and suspension noises. This includes guidance on using diagnostic tools and interpreting fault codes if applicable.

Component Replacement:

Detailed instructions for the removal and installation of all major and minor components, including engine rebuilds, transmission overhaul, suspension strut replacement, brake pad and rotor changes, and dashboard trim removal.

Diagnostics:

Comprehensive diagnostic procedures for all major systems, including visual inspections, listening for unusual noises, checking fluid levels and condition, performing pressure tests, and using multimeters for electrical circuit checks. Troubleshooting sections are organized by symptom.

Illustrations And Pictures:

The manual contains numerous illustrations, diagrams, and photographs to visually guide the user through disassembly, assembly, and repair procedures, clearly depicting component locations and orientations.

Technical Depth

Technical Depth:

Comprehensive, covering factory-level diagnostic procedures, detailed component rebuilds, and advanced troubleshooting for both mechanical and electrical systems. Suitable for professional technicians and advanced DIY enthusiasts.

Engine Rebuild:

In-depth procedures for engine disassembly, inspection of internal components (pistons, rings, valves, bearings), cylinder head servicing, crankshaft and camshaft inspection, and reassembly with precise torque and clearance specifications.

Transmission Overhaul:

Comprehensive guidance on the disassembly, inspection, and repair of both manual and automatic transmissions, including clutch assembly, gear sets, synchromesh mechanisms, hydraulic valve bodies, and torque converters. Includes specific fluid capacities and types.

Advanced Diagnostics:

Includes diagnostic trouble codes (DTCs) if the vehicle is equipped with an On-Board Diagnostics (OBD) system of the era (e.g., OBD-I), and guidance on how to interpret and address them. Detailed electrical circuit analysis is also provided.

📊 Manual Specifications

File Format

File Format:

Searchable Text:

YES (Standard for PDF documents, enhancing usability for quick information retrieval).

Print Quality

Print Quality:

Full Printable

Binding Type

Binding Type:

Digital Download (N/A for physical binding)

Paper Type

Paper Type:

Digital (N/A for physical paper type)

Zoom Functionality

Zoom In Out:

Delivery

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader, WinZip (or equivalent unzipping software).

Compatibility

Operating Systems:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Primary Engine:

Typically features naturally aspirated, multi-point fuel-injected inline-3 or inline-4 cylinder engines. Specific displacements for the CB-23 generation might include 1.0L (e.g., CB10/CB11) or 1.3L (e.g., CB23/CB24) variations. Horsepower figures would generally range from 45-70 HP depending on engine size and tuning.

Performance

Performance:

Designed for urban driving and fuel economy rather than high performance. Acceleration would be moderate, with emphasis on efficient cruising.

Fuel System

Fuel System:

Electronic Multi-Point Fuel Injection (MPI) for models produced from the late 1980s onwards, replacing earlier carburetor systems for improved efficiency and emissions control.

Fuel Tank Capacity:

Typically around 35-45 liters for subcompact vehicles of this class. Verify exact capacity in manual.

Engine Codes

Engine Codes:

Common engine codes for the CB-23 era Daihatsu Charade include CB10, CB11, CB23, CB24 (3-cylinder, 1.0L) and the HD-C, HD-E (4-cylinder, 1.3L). The manual likely covers these variants.

Performance Figures

Horsepower Range:

Approx. 45-70 hp, depending on specific engine (e.g., 1.0L vs 1.3L) and emissions regulations in the target market.

Torque Range:

Approx. 75-100 Nm, depending on specific engine.

Ignition System

Ignition System Type:

Electronic Ignition system with distributor, coil, spark plugs, and ignition control module. Some later models may feature distributorless ignition (DIS) or coil-on-plug systems, though less likely for the CB-23 era. Manual will detail timing adjustment and component testing.

🔧 Transmission

Standard

Standard:

Typically a 4-speed or 5-speed manual transmission.

Optional

Optional:

3-speed or 4-speed automatic transmission, depending on market and trim level.

Features

Features:

Front-wheel drive (FWD) is standard. The manual states it covers procedures for both transmission types, implying detailed repair and maintenance for both.

📐 Dimensions

Exterior

Exterior:

Compact dimensions, typical of subcompact cars of its era (late 1980s to early 1990s). Length generally under 4 meters, width around 1.6 meters, and height around 1.4 meters. Specifics vary by body style (hatchback).

Interior

Interior:

Designed to maximize interior space within its small footprint, offering seating for four to five occupants. Focus on practicality and efficient use of cabin volume.

Cargo

Cargo:

Limited but practical cargo space, especially with rear seats folded down in hatchback configurations.

Weights

Weights:

Curb weight typically in the range of 750-900 kg, depending on engine and transmission options.

Gross Vehicle Weight Rating:

Not specified in product info, but would be typically around 1300-1400 kg.

🛡️ Safety Features

Ratings

Ratings:

Safety ratings for vehicles of this era were generally less stringent than modern standards. Expect basic safety features and potential for moderate crash test performance. Detailed crash data is not provided in product info.

Active Features

Active Features:

Standard features might include power-assisted brakes (discs front, drums rear), and a rack-and-pinion steering system. ABS was an option on some higher trims late in the production cycle.

Passive Features

Passive Features:

Seat belts (three-point front, two-point rear), potentially a collapsible steering column, and reinforced body structure for the era. Airbags were less common or optional on base models.

💡 Technology Features

Infotainment

Infotainment:

Basic infotainment systems for the era, typically comprising an AM/FM radio and cassette player. Some higher trims might have offered a CD player or a more advanced speaker system. This manual focuses on mechanical and electrical repair, not infotainment system upgrades.

Driver Assistance

Driver Assistance:

Very limited or no advanced driver assistance systems (ADAS). Features like ABS were optional on later models. The manual will cover the operation and repair of the available braking systems and steering.

Connectivity

Connectivity:

No modern connectivity features like Bluetooth or USB ports. Communication systems would be limited to the basic vehicle wiring for lighting and ignition.

🔧 Maintenance

Service Intervals

Service Intervals:

Typical intervals include: Engine oil and filter change every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months. Coolant flush every 2-3 years. Spark plug replacement every 30,000-60,000 miles. Timing belt replacement every 60,000-90,000 miles (critical for interference engines, consult manual for specific engine code).

Timing Belt Replacement:

Crucial for engines like the CB-series. Interval is typically 60,000-90,000 miles (96,000-144,000 km) or 5-7 years. Failure can lead to catastrophic engine damage (interference engine).

Air Filter Replacement:

Typically every 15,000-30,000 miles (24,000-48,000 km), or sooner if driving in dusty conditions. Manual provides guidance on inspection and replacement.

Fluid Specifications

Fluid Specifications:

Engine Oil: API SG or higher, SAE 10W-30 or 10W-40 (verify with manual based on climate). Coolant: Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Brake Fluid: DOT 3 or DOT 4. Transmission Fluid: Manual transmission oil (e.g., API GL-4 75W-90). Automatic transmission fluid (ATF) type specified by Daihatsu for the specific automatic transmission model. Power Steering Fluid: If equipped, specific Daihatsu-approved fluid or Dexron II/III.

Engine Oil Capacity:

Typically around 3.0 - 3.5 liters with oil filter change. Specific capacity should be verified in the manual.

Coolant Capacity:

Approx. 4.0 - 5.0 liters. Verify exact capacity in manual.

Brake Fluid Type:

DOT 3 or DOT 4.

Transmission Fluid Type:

Manual: SAE 75W-90 API GL-4. Automatic: Refer to specific Daihatsu ATF specification (e.g., Dexron II/III compatible or specific Daihatsu fluid).

Known Issues

Known Issues:

Common issues for vehicles of this age and class can include: rust and corrosion (especially in humid climates), aging rubber components (hoses, belts, suspension bushings), potential for minor electrical gremlins due to age, wear and tear on clutch components, and exhaust system deterioration. The manual would detail specific diagnostic procedures for these.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Daihatsu, a subsidiary of Toyota, has a long history dating back to 1907, specializing in small, fuel-efficient vehicles and kei cars. Their reputation is built on producing reliable and practical compact automobiles.

Model Evolution

Model Evolution:

The Charade nameplate has been used across several generations of Daihatsu's subcompact offerings, evolving in styling, technology, and engineering to meet market demands and regulatory requirements. The CB-23 designation points to a specific generation, often recognized by its distinct styling and platform.

Generations:

The Charade has gone through multiple generations: 1st (1977-1983), 2nd (1983-1987), 3rd (G100/G101/G102, 1987-1994), 4th (G200, 1994-2000). The CB-23 designation strongly points to the 3rd generation.

Production

Production:

The Charade model line was produced from 1977 to 2000. The CB-23 generation likely falls within the third generation (G100/G101/G102 chassis), produced roughly from 1987 to 1994, with potential for some overlap into early 1990s variants.

🏆 Awards & Recognition

Recognitions

Recognitions:

Specific awards for the Charade CB-23 generation are not widely documented in broad automotive press, but the model line generally received recognition for its value, fuel efficiency, and reliability in its segment, contributing to Daihatsu's reputation.

Ratings

Ratings:

Consumer satisfaction ratings for Daihatsu vehicles of this period were generally positive, particularly concerning low running costs and durability. Specific ratings for the CB-23 model are less prominent than for larger, more globally marketed vehicles.

Certifications

Certifications:

Vehicles would comply with relevant national and international automotive safety and emissions standards for their production years. The manual's content is aligned with factory certifications for serviceability.