🏷️ Basic Information Identification Make: Daihatsu Model: Copen Generation: L880K Chassis Code: L880K Body Style: Convertible Coupe Codes Model Years Covered: 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 👋 Introduction Market Position Vehicle Segment: Kei car convertible sports car, niche market segment. Competitive Analysis Key Competitors: While direct competitors were few, it competed on style and open-top motoring with larger roadsters in some markets. Key Features Design Philosophy: Compact, stylish, sporty convertible with an electrically operated retractable hardtop. Unique Selling Points: Unique styling, compact dimensions, affordable open-top experience, turbocharged engine option. 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive service and repair for all aspects of the Daihatsu Copen (2002-2012). Page Count Estimated Page Count: 1500-2000+ (typical for comprehensive service manuals) Manual Type Manual Type: Service and Repair Manual / Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Service And Repair: Detailed procedures for engine disassembly, assembly, diagnostics, and overhaul of the JB-DET engine. Transmission Service And Repair: Covers both the 5-speed manual and 4-speed automatic transmissions, including clutch, gearbox, and differential. Brake System: Service and repair of front ventilated discs, rear discs, ABS, and hydraulic components. Electrical System And Wiring Diagrams: Comprehensive wiring schematics, component location, diagnostic procedures for all electrical systems, including the convertible roof mechanism. Suspension And Steering: Front MacPherson struts, rear torsion beam, power steering system, wheel alignment specifications. Cooling System: Radiator, thermostat, water pump, hoses, and coolant specifications. Fuel Injection And Fuel System: EFI system, fuel pump, injectors, fuel filter, fuel pressure specifications. Emission Control System: ECU control, catalytic converter, EGR system, emission test procedures. Engine Control System: ECU functions, sensor inputs (MAP, TPS, IAT, O2), actuator outputs, diagnostic trouble codes (DTCs). Chassis And Body: Body panel removal and installation, structural components, convertible roof mechanism operation and repair. Restraint System: Airbag system, seatbelts, pre-tensioners, SRS diagnosis. Axle And Drivetrain: Front-wheel drive components, CV joints, drive shafts. Periodic Maintenance And Lubrication: Scheduled maintenance tasks, fluid types, capacities, and replacement intervals. Procedures Included General Maintenance: Routine checks, fluid changes, filter replacements, spark plug service. Troubleshooting: Systematic diagnostic guides for common and uncommon problems with symptom analysis and repair steps. Disassembly And Reassembly: Step-by-step instructions for dismantling and reassembling all major vehicle components. Repair And Rebuild: Detailed repair procedures for worn or damaged components, including engine and transmission rebuilds. Refurbishment And Renovation: Guidance on restoring specific components or systems to optimal condition. Technical Depth Depth Of Information: Extremely detailed, covering everything from basic fluid checks to complete engine and transmission overhauls, including specialized tools and torque specifications. 📊 Manual Specifications File Format Compatibility: Compatible with all versions of Windows and Mac operating systems. Software Requirements: Adobe PDF Reader and WinZip (or equivalent for unpacking archives). Print Quality Printability: Printable pages for use in a workshop environment. Binding Type Binding Type: Digital Download (PDF) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: JB-DET Engine Type: Inline 3-cylinder, turbocharged, intercooled, DOHC, 12-valve Displacement: 659 cc Bore X Stroke: 64.0 mm x 68.0 mm Compression Ratio: 8.3:1 Performance Horsepower Output: 64 PS (47 kW; 63 hp) at 6400 rpm (JDM regulations), some export models may have higher output. Torque Output: 10.5 kg⋅m (103 N⋅m; 76 lb⋅ft) at 3600 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Recommended Fuel: Unleaded gasoline (Octane rating 91 or higher) Engine Control System ECU Type: ECU controlled ignition and fuel injection. 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission Features Clutch Type: Hydraulically operated, dry single plate (Manual) Gear Ratios Manual: 1st: 3.250, 2nd: 1.870, 3rd: 1.345, 4th: 1.032, 5th: 0.871, Reverse: 3.250 Final Drive Ratio: 4.058 📐 Dimensions Exterior Length: 3395 mm (133.7 in) Width: 1475 mm (58.1 in) Height: 1245 mm (49.0 in) Wheelbase: 2430 mm (95.7 in) Ground Clearance: 135 mm (5.3 in) Weights Curb Weight: Approximately 830-870 kg (1829-1918 lbs) depending on transmission and equipment. Gross Vehicle Weight Rating: Approximately 1100 kg 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Kei car regulations mean typical NCAP ratings are not directly applicable; JNCAP focused on specific criteria). Active Features ABS: Standard on most models, Anti-lock Braking System. Limited Slip Differential: Optional on some performance variants. Passive Features Airbags: Driver and passenger airbags standard on most models. Seatbelts: 3-point seatbelts with pre-tensioners. 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player, often with 4 speakers. Aftermarket options are common. Driver Assistance Stability Control: Traction Control System (TCS) available on some models. Connectivity Original Features: Limited by era; focus on essential vehicle operation and comfort features rather than advanced connectivity. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 km (4,660 mi) or 6 months, whichever comes first (refer to manual for specific type). Air Filter Replacement:...