Daihatsu Feroza 1989 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Feroza Year: 1989 Engine Code: HD-E (likely, common for 1989 Feroza) Codes Chassis Code: F300 👋 Introduction Market Position Segment: Compact SUV / Off-Road Vehicle Target Audience: Enthusiasts, DIY mechanics, professional technicians working on the Daihatsu Feroza. Competitive Analysis Competitors 1989: Suzuki Samurai, Jeep Wrangler YJ, Toyota Land Cruiser (FJ series, smaller variants), Mitsubishi Pajero (early models) Key Features Value Proposition: Provides detailed, factory-accurate information for maintenance and repair, essential for preserving the longevity and functionality of the rugged Feroza. Manual Utility: Indispensable for accurate diagnostics, proper repair procedures, and maintaining factory specifications, saving time and money on repairs. 📋 Manual Details Coverage Areas Markets Covered: Global (based on factory specifications) Page Count Estimated Pages: 500+ Manual Type Type: Factory Service Repair Manual Language Language: English (likely, standard for international markets) Format Format: Print 📖 Manual Coverage Systems Covered Engine Mechanical: Yes Engine Electrical: Yes Fuel System: Yes Cooling System: Yes Ignition System: Yes Exhaust System: Yes Transmission Manual: Yes Transmission Automatic: Likely, if offered as an option Drivetrain 4Wd: Yes Suspension Front: Yes Suspension Rear: Yes Steering System: Yes Brake System: Yes Electrical System Lighting: Yes Electrical System Instruments: Yes Body Exterior: Yes Body Interior: Yes HVAC System: Yes Diagnostics: Yes Procedures Included Removal Installation: Yes Disassembly Assembly: Yes Repair Rebuild: Yes Adjustment Calibration: Yes Troubleshooting Guides: Yes Torque Specifications: Yes Wiring Diagrams: Yes Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission rebuilds) 📊 Manual Specifications File Format Format: Digital PDF (typical for scanned factory manuals) Print Quality Quality: High (assuming original factory document quality) Binding Type Binding: N/A (for PDF format) Paper Type Paper: N/A (for PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-Cylinder, SOHC, 16-Valve Displacement: 1.6 Liters (1598 cc) Bore X Stroke: 76.0 mm x 87.0 mm (estimated) Compression Ratio: 9.5:1 (typical for HD-E) Performance Horsepower Ps: 95 PS @ 5500 rpm (approximate) Torque Nm: 137 Nm @ 3500 rpm (approximate) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Lubrication Oil Type Recommendation: API SG or higher, SAE 10W-30 or 10W-40 (refer to manual for specific conditions) Cooling Coolant Type: Ethylene Glycol based, permanent type antifreeze (50% solution) Ignition Ignition System: Electronic Ignition (Distributorless or Distributor type) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission Optional Transmission Type: 4-Speed Automatic Transmission (may be available on certain trims/markets) Features Drivetrain: Part-time 4-Wheel Drive (4WD) with selectable 2WD/4WD and Hi/Lo range transfer case. Fluid Specs Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 (check manual for exact specification) Automatic Transmission Fluid: Dexron III (if automatic is equipped) Transfer Case Fluid: API GL-4, SAE 75W-90 or 80W-90 (check manual for exact specification) 📐 Dimensions Exterior Length: 3,905 mm (approximate) Width: 1,690 mm (approximate) Height: 1,630 mm (approximate) Wheelbase: 2,300 mm (approximate) Ground Clearance: 205 mm (approximate) Weights Curb Weight: 1,100 - 1,250 kg (depending on configuration) Gross Vehicle Weight Rating: N/A (refer to VIN plate/manual) Wheels Tires Wheel Size: 15 inches (common) Tire Size: 205/70R15 (common) Bolt Pattern: 5x114.3mm (5x4.5 inches) 🛡️ Safety Features Ratings Crash Test Data: Limited standardized crash test data available for this era and vehicle type. Active Features ABS: Optional on some later models, not standard on 1989. Passive Features Seatbelts: Standard front seatbelts; rear seatbelts likely standard. Airbags: Not available on 1989 models. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player, likely a 2-speaker or 4-speaker system. Gauges And Controls: Standard analogue gauges for speed, RPM, fuel, and temperature. Basic HVAC controls. Driver Assistance Features: No advanced driver assistance systems (ADAS) or modern electronic aids. Connectivity Features: No integrated connectivity features such as Bluetooth or USB. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 km or 6 months (whichever comes first), depending on driving conditions. Air Filter Replacement: Every 20,000-30,000 km or as needed based on inspection. Spark Plug Replacement: Every 40,000-60,000 km (refer to manual for specific plug type and gap). Timing Belt Replacement: Critical. Typically every 80,000-100,000 km or 5-7 years. Failure can cause severe engine damage. Fluid Specifications Brake Fluid Type: DOT 3 or DOT 4 Power Steering Fluid: ATF Dexron II or III (if equipped with power steering) Coolant Capacity: Approx. 5.5 Liters (refer to manual) Known Issues Rust Corrosion: Common in body panels, chassis, and frame due to age and environmental exposure. Regular inspection and rust proofing are recommended. Clutch Wear: Wear and tear on the clutch assembly (if manual transmission) is a common maintenance item. Transfer Case Engagement: Issues with engaging or disengaging 4WD or the low range can arise from linkage wear or internal component issues. Electrical Gremlins: Aging wiring harnesses, switches, and grounds can lead to intermittent electrical faults. 📚 Vehicle History Brand Heritage Daihatsu Focus: Daihatsu, a subsidiary of Toyota, has a long...
Enthusiasts, DIY mechanics, professional technicians working on the Daihatsu Feroza.
Competitive Analysis
Competitors 1989:
Suzuki Samurai, Jeep Wrangler YJ, Toyota Land Cruiser (FJ series, smaller variants), Mitsubishi Pajero (early models)
Key Features
Value Proposition:
Provides detailed, factory-accurate information for maintenance and repair, essential for preserving the longevity and functionality of the rugged Feroza.
Manual Utility:
Indispensable for accurate diagnostics, proper repair procedures, and maintaining factory specifications, saving time and money on repairs.
📋 Manual Details
Coverage Areas
Markets Covered:
Global (based on factory specifications)
Page Count
Estimated Pages:
500+
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English (likely, standard for international markets)
Format
Format:
Print
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Yes
Engine Electrical:
Yes
Fuel System:
Yes
Cooling System:
Yes
Ignition System:
Yes
Exhaust System:
Yes
Transmission Manual:
Yes
Transmission Automatic:
Likely, if offered as an option
Drivetrain 4Wd:
Yes
Suspension Front:
Yes
Suspension Rear:
Yes
Steering System:
Yes
Brake System:
Yes
Electrical System Lighting:
Yes
Electrical System Instruments:
Yes
Body Exterior:
Yes
Body Interior:
Yes
HVAC System:
Yes
Diagnostics:
Yes
Procedures Included
Removal Installation:
Yes
Disassembly Assembly:
Yes
Repair Rebuild:
Yes
Adjustment Calibration:
Yes
Troubleshooting Guides:
Yes
Torque Specifications:
Yes
Wiring Diagrams:
Yes
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine/transmission rebuilds)
📊 Manual Specifications
File Format
Format:
Digital PDF (typical for scanned factory manuals)
Print Quality
Quality:
High (assuming original factory document quality)
Binding Type
Binding:
N/A (for PDF format)
Paper Type
Paper:
N/A (for PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-Cylinder, SOHC, 16-Valve
Displacement:
1.6 Liters (1598 cc)
Bore X Stroke:
76.0 mm x 87.0 mm (estimated)
Compression Ratio:
9.5:1 (typical for HD-E)
Performance
Horsepower Ps:
95 PS @ 5500 rpm (approximate)
Torque Nm:
137 Nm @ 3500 rpm (approximate)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Lubrication
Oil Type Recommendation:
API SG or higher, SAE 10W-30 or 10W-40 (refer to manual for specific conditions)
Cooling
Coolant Type:
Ethylene Glycol based, permanent type antifreeze (50% solution)
Ignition
Ignition System:
Electronic Ignition (Distributorless or Distributor type)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transmission
Optional
Transmission Type:
4-Speed Automatic Transmission (may be available on certain trims/markets)
Features
Drivetrain:
Part-time 4-Wheel Drive (4WD) with selectable 2WD/4WD and Hi/Lo range transfer case.
Fluid Specs
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 (check manual for exact specification)
Automatic Transmission Fluid:
Dexron III (if automatic is equipped)
Transfer Case Fluid:
API GL-4, SAE 75W-90 or 80W-90 (check manual for exact specification)
📐 Dimensions
Exterior
Length:
3,905 mm (approximate)
Width:
1,690 mm (approximate)
Height:
1,630 mm (approximate)
Wheelbase:
2,300 mm (approximate)
Ground Clearance:
205 mm (approximate)
Weights
Curb Weight:
1,100 - 1,250 kg (depending on configuration)
Gross Vehicle Weight Rating:
N/A (refer to VIN plate/manual)
Wheels Tires
Wheel Size:
15 inches (common)
Tire Size:
205/70R15 (common)
Bolt Pattern:
5x114.3mm (5x4.5 inches)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited standardized crash test data available for this era and vehicle type.
Active Features
ABS:
Optional on some later models, not standard on 1989.
Passive Features
Seatbelts:
Standard front seatbelts; rear seatbelts likely standard.
Airbags:
Not available on 1989 models.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, likely a 2-speaker or 4-speaker system.
Gauges And Controls:
Standard analogue gauges for speed, RPM, fuel, and temperature. Basic HVAC controls.
Driver Assistance
Features:
No advanced driver assistance systems (ADAS) or modern electronic aids.
Connectivity
Features:
No integrated connectivity features such as Bluetooth or USB.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 km or 6 months (whichever comes first), depending on driving conditions.
Air Filter Replacement:
Every 20,000-30,000 km or as needed based on inspection.
Spark Plug Replacement:
Every 40,000-60,000 km (refer to manual for specific plug type and gap).
Timing Belt Replacement:
Critical. Typically every 80,000-100,000 km or 5-7 years. Failure can cause severe engine damage.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid:
ATF Dexron II or III (if equipped with power steering)
Coolant Capacity:
Approx. 5.5 Liters (refer to manual)
Known Issues
Rust Corrosion:
Common in body panels, chassis, and frame due to age and environmental exposure. Regular inspection and rust proofing are recommended.
Clutch Wear:
Wear and tear on the clutch assembly (if manual transmission) is a common maintenance item.
Transfer Case Engagement:
Issues with engaging or disengaging 4WD or the low range can arise from linkage wear or internal component issues.
Electrical Gremlins:
Aging wiring harnesses, switches, and grounds can lead to intermittent electrical faults.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, reliable vehicles and kei cars.
Model Evolution
Feroza Introduction:
The Feroza (also known as Rocky in some markets) was introduced in 1984 as a successor to the Daihatsu Taft, aiming to capture the growing compact SUV market.
Feroza Generations:
The Feroza (F300) is the first generation, produced from 1984 to 2002, with facelifts and minor updates throughout its lifespan.
Production
Manufacturing Location:
Japan
Production Years:
1984-2002 (F300 generation)
🏆 Awards & Recognition
Recognitions
Market Perception:
Recognized for its ruggedness, off-road capability, and affordability in its segment.
Ratings
Reliability:
Generally considered reliable if properly maintained, though parts availability can be a challenge for older models.
Certifications
Emissions Standards:
Designed to meet emissions regulations relevant to its production year and market.