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Daihatsu Feroza Rocky F300 1990 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Feroza / Rocky Chassis Code: F300 Year: 1990 👋 Introduction Market Position Vehicle Segment: Compact SUV / Light Off-Road Vehicle Competitive Analysis Competitors 1990: Suzuki Samurai, Jeep Wrangler YJ, Toyota RAV4 (early models), Mitsubishi Pajero/Montero (early models) Key Features Vehicle Highlights: Body-on-frame construction, robust 4WD system, compact size, off-road capability, relatively simple mechanicals. Manual Value Proposition Target Audience: Professional Technicians, DIY Mechanics, Restoration Enthusiasts 📋 Manual Details Coverage Areas Market Availability: Global (various regional designations like Feroza, Rocky, Sportrak) Page Count Estimated Page Count: Extensive (specific number not provided, but described as 'very detailed' and covering all aspects, suggesting hundreds of pages typical for full service manuals) Manual Type Type: Full Service Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine: Comprehensive engine repair, overhaul, diagnostics, timing, cooling system, lubrication system, fuel system, ignition system, emissions control. Transmission: Manual and automatic transmission service, repair, overhaul, clutch system, transfer case (4WD system). Drivetrain: Front and rear axle service, differentials, driveshafts, CV joints, four-wheel-drive system engagement and maintenance. Suspension: Front and rear suspension component service, shock absorbers, springs, bushings, steering linkage. Brakes: Front and rear brake system service (disc/drum), hydraulic system, parking brake, ABS (if equipped). Steering: Power steering system service, steering column, steering gear/rack and pinion. Electrical: Complete electrical system diagnostics, wiring diagrams, charging system, starting system, lighting, instrumentation, accessories. Bodywork: Body panel repair, doors, hinges, latches, glass, interior trim, seats, bumpers, basic structural information. HVAC: Heating, ventilation, and air conditioning (HVAC) system service and repair. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, general upkeep. Diagnostics: Detailed troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) if applicable, electrical system diagnosis. Repair: Step-by-step repair procedures for all major components and systems, including rebuilds and replacements. Rebuild: Engine and transmission rebuild procedures with detailed specifications. Technical Depth Depth: Comprehensive (covers everything from basic maintenance to complete engine and transmission overhauls, suitable for professional technicians and advanced DIYers). 📊 Manual Specifications File Format Print Quality: Full Printable (all pages are designed for printing). Searchability: Likely searchable text within the PDF due to professional digital format. Binding Type Binding: N/A (Digital format - PDF) Paper Type Paper Type: N/A (Digital format - PDF) Compatibility Operating Systems: Compatible with all versions of Windows & Mac. Requirements Software Requirements: Adobe PDF Reader & WinRAR. ⚙️ Engine Specifications Primary Engine Engine Code: G16A (most common, 1.6L SOHC) Engine Type: Inline 4-cylinder, SOHC (Single Overhead Camshaft) Displacement: 1.6 Liters (1598 cc) Performance Horsepower G16A: Approx. 78-85 HP (depending on market and emissions equipment) Torque G16A: Approx. 83-90 lb-ft (depending on market and emissions equipment) Fuel System Fuel Delivery: Carburetor (early models) or Multi-point Fuel Injection (MPI) on later variants. Fuel Type: Unleaded Gasoline Cooling System Coolant Type: Ethylene glycol-based antifreeze (typically 50/50 mix with distilled water) Lubrication Oil Viscosity Recommendation: 10W-30 or 10W-40 (refer to manual for specific ambient temperature ranges) Oil Capacity: Approx. 3.5 - 4.0 Liters (with filter change) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 3-speed Automatic Transmission (less common) Features Transfer Case: Part-time 4WD with selectable 2WD/4WD High/4WD Low range, often with a Free-wheeling Hub (FWD) system. Fluid Specifications Manual Transmission Fluid: API GL-4 or GL-5 Gear Oil, SAE 75W-90 or 80W-90 (verify with manual) Automatic Transmission Fluid: Dexron III or equivalent (verify with manual) 📐 Dimensions Exterior Length: Approx. 3,890 - 3,970 mm (depending on bumper and spare tire carrier) Width: Approx. 1,545 - 1,690 mm Height: Approx. 1,630 - 1,705 mm Weights Curb Weight: Approx. 1050 - 1150 kg Gross Vehicle Weight Rating Gvw: Approx. 1600 kg 🛡️ Safety Features Ratings Crash Test Results: Limited crash test data available for this era and vehicle type, but construction is body-on-frame. Safety features were basic by modern standards. Active Features Braking System: Front disc brakes, rear drum brakes. Some later models may have offered ABS as an option. Passive Features Restraints: Seat belts (front and rear), potentially driver airbag on higher trims or later models (less common for 1990). 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player. Aftermarket head units are common upgrades. Features: Limited technology features by modern standards. Focus is on mechanical function and off-road capability. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 miles or 6-12 months (refer to manual for specific intervals based on driving conditions). Transmission Fluid Change: Manual: Every 30,000 - 50,000 miles. Automatic: Every 30,000 - 40,000 miles. Coolant Flush: Every 24,000 - 30,000 miles or 2 years. Spark Plugs: Inspect every 15,000 miles, replace as needed (type and gap specified in manual). Fluid Specifications Brake Fluid: DOT 3 or DOT 4 brake fluid (verify with manual). Power Steering Fluid: ATF Dexron II or III, or manufacturer-specific...
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Daihatsu Feroza Rocky F300 1990 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Feroza / Rocky
Chassis Code:
F300
Year:
1990
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Light Off-Road Vehicle
Competitive Analysis
Competitors 1990:
Suzuki Samurai, Jeep Wrangler YJ, Toyota RAV4 (early models), Mitsubishi Pajero/Montero (early models)
Key Features
Vehicle Highlights:
Body-on-frame construction, robust 4WD system, compact size, off-road capability, relatively simple mechanicals.
Manual Value Proposition
Target Audience:
Professional Technicians, DIY Mechanics, Restoration Enthusiasts
📋 Manual Details
Coverage Areas
Market Availability:
Global (various regional designations like Feroza, Rocky, Sportrak)
Page Count
Estimated Page Count:
Extensive (specific number not provided, but described as 'very detailed' and covering all aspects, suggesting hundreds of pages typical for full service manuals)
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive engine repair, overhaul, diagnostics, timing, cooling system, lubrication system, fuel system, ignition system, emissions control.
Transmission:
Manual and automatic transmission service, repair, overhaul, clutch system, transfer case (4WD system).
Drivetrain:
Front and rear axle service, differentials, driveshafts, CV joints, four-wheel-drive system engagement and maintenance.
Suspension:
Front and rear suspension component service, shock absorbers, springs, bushings, steering linkage.
Brakes:
Front and rear brake system service (disc/drum), hydraulic system, parking brake, ABS (if equipped).
Steering:
Power steering system service, steering column, steering gear/rack and pinion.
Electrical:
Complete electrical system diagnostics, wiring diagrams, charging system, starting system, lighting, instrumentation, accessories.
Bodywork:
Body panel repair, doors, hinges, latches, glass, interior trim, seats, bumpers, basic structural information.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system service and repair.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication, general upkeep.
Diagnostics:
Detailed troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) if applicable, electrical system diagnosis.
Repair:
Step-by-step repair procedures for all major components and systems, including rebuilds and replacements.
Rebuild:
Engine and transmission rebuild procedures with detailed specifications.
Technical Depth
Depth:
Comprehensive (covers everything from basic maintenance to complete engine and transmission overhauls, suitable for professional technicians and advanced DIYers).
📊 Manual Specifications
File Format
Print Quality:
Full Printable (all pages are designed for printing).
Searchability:
Likely searchable text within the PDF due to professional digital format.
Binding Type
Binding:
N/A (Digital format - PDF)
Paper Type
Paper Type:
N/A (Digital format - PDF)
Compatibility
Operating Systems:
Compatible with all versions of Windows & Mac.
Requirements
Software Requirements:
Adobe PDF Reader & WinRAR.
⚙️ Engine Specifications
Primary Engine
Engine Code:
G16A (most common, 1.6L SOHC)
Engine Type:
Inline 4-cylinder, SOHC (Single Overhead Camshaft)
Displacement:
1.6 Liters (1598 cc)
Performance
Horsepower G16A:
Approx. 78-85 HP (depending on market and emissions equipment)
Torque G16A:
Approx. 83-90 lb-ft (depending on market and emissions equipment)
Fuel System
Fuel Delivery:
Carburetor (early models) or Multi-point Fuel Injection (MPI) on later variants.
Fuel Type:
Unleaded Gasoline
Cooling System
Coolant Type:
Ethylene glycol-based antifreeze (typically 50/50 mix with distilled water)
Lubrication
Oil Viscosity Recommendation:
10W-30 or 10W-40 (refer to manual for specific ambient temperature ranges)
Oil Capacity:
Approx. 3.5 - 4.0 Liters (with filter change)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
3-speed Automatic Transmission (less common)
Features
Transfer Case:
Part-time 4WD with selectable 2WD/4WD High/4WD Low range, often with a Free-wheeling Hub (FWD) system.
Fluid Specifications
Manual Transmission Fluid:
API GL-4 or GL-5 Gear Oil, SAE 75W-90 or 80W-90 (verify with manual)
Automatic Transmission Fluid:
Dexron III or equivalent (verify with manual)
📐 Dimensions
Exterior
Length:
Approx. 3,890 - 3,970 mm (depending on bumper and spare tire carrier)
Width:
Approx. 1,545 - 1,690 mm
Height:
Approx. 1,630 - 1,705 mm
Weights
Curb Weight:
Approx. 1050 - 1150 kg
Gross Vehicle Weight Rating Gvw:
Approx. 1600 kg
🛡️ Safety Features
Ratings
Crash Test Results:
Limited crash test data available for this era and vehicle type, but construction is body-on-frame. Safety features were basic by modern standards.
Active Features
Braking System:
Front disc brakes, rear drum brakes. Some later models may have offered ABS as an option.
Passive Features
Restraints:
Seat belts (front and rear), potentially driver airbag on higher trims or later models (less common for 1990).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player. Aftermarket head units are common upgrades.
Features:
Limited technology features by modern standards. Focus is on mechanical function and off-road capability.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles or 6-12 months (refer to manual for specific intervals based on driving conditions).
Transmission Fluid Change:
Manual: Every 30,000 - 50,000 miles. Automatic: Every 30,000 - 40,000 miles.
Coolant Flush:
Every 24,000 - 30,000 miles or 2 years.
Spark Plugs:
Inspect every 15,000 miles, replace as needed (type and gap specified in manual).
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 brake fluid (verify with manual).
Power Steering Fluid:
ATF Dexron II or III, or manufacturer-specific fluid (verify with manual).
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, CV joint boots, exhaust system corrosion, radiator leaks, carburetor/fuel injection issues on higher mileage examples.
Electrical Faults:
Corrosion in wiring harnesses, starter motor issues, alternator problems, distributor issues.
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, efficient, and capable vehicles, often focusing on utility and affordability.
Model Evolution
Predecessors:
Daihatsu Rugger (Rockstar in some markets), Taft
Generation:
First Generation Feroza/Rocky (F300 series)
Production
Production Years:
1989 - 2002 (F300 series)
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
No prominent industry awards reported for this specific model year, but generally recognized for its value and off-road prowess within its segment.
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