Daihatsu Feroza Rocky F300 1987-1998 Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Feroza / Rocky Chassis Code: F300 Product Name: Daihatsu Feroza Rocky F300 1987-1998 Service Repair Manual Generation Generation Designation: First Generation Codes Internal Model Codes: F300 👋 Introduction Market Position Positioning: A robust, compact SUV known for its off-road capability and reliability, targeting budget-conscious consumers and off-road enthusiasts. Competitive Analysis Competitors: Suzuki Samurai, Jeep Wrangler, Isuzu Trooper, Mitsubishi Pajero (early models), Nissan Patrol (early models). Key Features Distinguishing Features: Body-on-frame construction, available selectable four-wheel drive, compact dimensions for maneuverability, relatively simple mechanicals. Target Audience Intended Users: DIY mechanics, independent repair shops, owners seeking to maintain and repair their vehicle themselves. 📋 Manual Details Coverage Areas Applicable Years: 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998 Market Segments: North America, Europe, Asia, Australia (depending on specific market introduction) Page Count Estimated Page Count: Comprehensive (specific number not provided, but implies extensive coverage) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, assembly, inspection, and repair for all variants. Engine Electrical: Ignition system, starting system, charging system, engine control unit (ECU) diagnosis, sensors, actuators. Emission Control: Exhaust gas recirculation (EGR), catalytic converter, oxygen sensors, evaporative emission control (EVAP) systems. Fuel System: Fuel injection systems (EFI), fuel pump, fuel injectors, fuel filter, fuel pressure regulator. Clutch System: Clutch disc, pressure plate, release bearing, hydraulic system, adjustment, and replacement. Manual Transaxle: Gearbox disassembly, assembly, gear ratios, shift mechanism, bearings, seals. Automatic Transaxle: Torque converter, planetary gear sets, hydraulic control system, valve body, transmission fluid. Driveshaft Axle: Front and rear driveshafts, universal joints, CV joints, differential assembly, axle shafts. Suspension System: Front independent suspension (e.g., MacPherson strut), rear leaf spring or coil spring suspension, shock absorbers, springs, control arms, bushings. Steering System: Power steering system (hydraulic), steering rack/gearbox, tie rods, steering column, alignment specifications. Brake System: Front disc brakes, rear drum brakes (or disc depending on trim), hydraulic lines, master cylinder, brake booster, parking brake. Restraint System: Seat belts, airbags (if equipped), pre-tensioners. Body Interior Exterior: Body panel removal and installation, door mechanisms, glass replacement, interior trim, seats, dashboard. Body Electrical: Lighting system (headlights, taillights, interior), power windows, door locks, wipers, horn, instrumentation, fuse box. HVAC: Heating, ventilation, and air conditioning (A/C) system diagnosis, refrigerant handling, components (compressor, condenser, evaporator). Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, tune-ups. Troubleshooting: Diagnostic procedures for common and complex issues, symptom-based diagnosis, fault code interpretation (if applicable). Repair: Step-by-step instructions for component removal, overhaul, and reinstallation. Diagnostics: Electrical system diagnostics, engine performance troubleshooting. Wiring Schematics: Detailed wiring diagrams for all electrical systems. Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission overhauls, including electrical system diagnostics and repair. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Printability: Printable pages for use in workshop/garage. Binding Type Physical Binding: N/A (Digital Format) Paper Type Physical Paper: N/A (Digital Format) Software Requirements Reader Software: Adobe PDF Reader Compatibility Operating Systems: All Versions of Windows and Mac ⚙️ Engine Specifications Primary Engine Engine Code And Type: Typically powered by Daihatsu's 2.0L (1998cc) 8-valve SOHC 4-cylinder engine (e.g., 3Y or similar variants depending on region). Performance Horsepower: Approximately 90-95 HP (specific output varies by market and exact engine variant). Torque: Approximately 115-125 lb-ft (specific output varies by market and exact engine variant). Fuel System Injection Type: Electronic Fuel Injection (EFI). Displacement Displacement: 2.0 Liters (1998 cc) Cooling System Type: Liquid-cooled, pressurized system. Ignition System Type: Electronic Ignition System (EIS) with distributor. 🔧 Transmission Standard Type And Gears: 5-speed Manual Transmission. Optional Type And Gears: 4-speed Automatic Transmission (availability may vary by market). Features Drivetrain: Part-time 4WD system with selectable 2WD/4WD High/4WD Low. Fluid Type Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil (refer to manual for exact specification). Automatic Transmission Fluid: Dexron II or equivalent (refer to manual for exact specification). 📐 Dimensions Exterior Length: Approx. 3,900 - 4,000 mm (short wheelbase variants). Width: Approx. 1,690 mm. Height: Approx. 1,730 - 1,740 mm. Weights Curb Weight: Approx. 1,300 - 1,500 kg (depending on configuration). Gross Vehicle Weight Rating: Refer to vehicle's specific placard or manual. Wheelbase Wheelbase: Approx. 2,300 mm (short wheelbase). Track Width Front Track: Approx. 1,410 mm. Rear Track: Approx. 1,420 mm. 🛡️ Safety Features Ratings Crash Test Ratings: Limited official ratings available for this era and model, but body-on-frame construction provides inherent robustness. Focus on occupant protection features of the time. Active Features Active Safety: ABS (Anti-lock Braking System) available on some later models/trims. Four-wheel drive system enhances traction. Passive Features Passive Safety: Seat belts (three-point front, two-point rear), reinforced safety cage structure. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player, optional CD player on later or higher trims. Driver...
Diagnostic procedures for common and complex issues, symptom-based diagnosis, fault code interpretation (if applicable).
Repair:
Step-by-step instructions for component removal, overhaul, and reinstallation.
Diagnostics:
Electrical system diagnostics, engine performance troubleshooting.
Wiring Schematics:
Detailed wiring diagrams for all electrical systems.
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission overhauls, including electrical system diagnostics and repair.
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Printability:
Printable pages for use in workshop/garage.
Binding Type
Physical Binding:
N/A (Digital Format)
Paper Type
Physical Paper:
N/A (Digital Format)
Software Requirements
Reader Software:
Adobe PDF Reader
Compatibility
Operating Systems:
All Versions of Windows and Mac
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
Typically powered by Daihatsu's 2.0L (1998cc) 8-valve SOHC 4-cylinder engine (e.g., 3Y or similar variants depending on region).
Performance
Horsepower:
Approximately 90-95 HP (specific output varies by market and exact engine variant).
Torque:
Approximately 115-125 lb-ft (specific output varies by market and exact engine variant).
Fuel System
Injection Type:
Electronic Fuel Injection (EFI).
Displacement
Displacement:
2.0 Liters (1998 cc)
Cooling System
Type:
Liquid-cooled, pressurized system.
Ignition System
Type:
Electronic Ignition System (EIS) with distributor.
🔧 Transmission
Standard
Type And Gears:
5-speed Manual Transmission.
Optional
Type And Gears:
4-speed Automatic Transmission (availability may vary by market).
Features
Drivetrain:
Part-time 4WD system with selectable 2WD/4WD High/4WD Low.
Fluid Type
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil (refer to manual for exact specification).
Automatic Transmission Fluid:
Dexron II or equivalent (refer to manual for exact specification).
📐 Dimensions
Exterior
Length:
Approx. 3,900 - 4,000 mm (short wheelbase variants).
Width:
Approx. 1,690 mm.
Height:
Approx. 1,730 - 1,740 mm.
Weights
Curb Weight:
Approx. 1,300 - 1,500 kg (depending on configuration).
Gross Vehicle Weight Rating:
Refer to vehicle's specific placard or manual.
Wheelbase
Wheelbase:
Approx. 2,300 mm (short wheelbase).
Track Width
Front Track:
Approx. 1,410 mm.
Rear Track:
Approx. 1,420 mm.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Limited official ratings available for this era and model, but body-on-frame construction provides inherent robustness. Focus on occupant protection features of the time.
Active Features
Active Safety:
ABS (Anti-lock Braking System) available on some later models/trims. Four-wheel drive system enhances traction.
Basic AM/FM radio with cassette player, optional CD player on later or higher trims.
Driver Assistance
Assistance Features:
Limited to ABS on some models. Primarily focused on mechanical capability rather than electronic driver aids.
Connectivity
Connectivity Options:
None beyond basic radio/audio input.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months (refer to manual for precise interval based on driving conditions).
Engine Oil Filter Replacement:
At every oil change.
Air Filter Replacement:
Typically every 15,000-30,000 miles or as needed based on environment.
Spark Plug Replacement:
Approximately every 30,000 miles (refer to manual for specific type and gap).
Timing Belt Replacement:
Crucial service item. Typically around 60,000-90,000 miles. Failure can cause severe engine damage (refer to manual for exact interval and part number).
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, SAE 10W-30 or 10W-40 (viscosity depends on ambient temperature, refer to manual).
Engine Oil Capacity:
Approx. 4.5 - 5.0 Liters (with filter change).
Coolant Type:
Ethylene glycol-based antifreeze (50/50 mix with distilled water). Refer to manual for specific color/type.
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual for precise specification).
Power Steering Fluid:
Dexron II or equivalent ATF (refer to manual).
Known Issues
Common Wear Items:
Wear and tear on suspension bushings, ball joints, tie rod ends due to off-road use and age. Clutch wear. Timing belt replacement is critical. Potential for rust on body and frame in corrosive environments.
Electrical Gremlins:
Age-related issues with wiring harness, switches, and grounding points can lead to intermittent electrical problems.
Engine Management:
Issues with sensors (e.g., O2 sensor, MAP sensor) can affect fuel economy and emissions.
📚 Vehicle History
Brand Heritage
Brand Focus:
Daihatsu, a subsidiary of Toyota, historically specialized in small, efficient, and robust vehicles, including compact SUVs and kei cars.
Model Evolution
Generation Timeline:
The Feroza/Rocky (F300) was introduced in 1987 as a successor to earlier Daihatsu rugged compact vehicles. It received minor updates throughout its production run until 1998.
Production
Manufacturing Locations:
Primarily manufactured in Japan by Daihatsu Motor Co., Ltd.
Market Introductions
Global Availability:
Sold globally under various names, including Feroza and Rocky, in numerous markets.
🏆 Awards & Recognition
Recognitions
Segment Awards:
While not a recipient of major individual awards, the Feroza/Rocky was recognized for its segment-leading affordability and off-road prowess by various automotive publications in its class during its production years.