Daihatsu Feroza Rocky F300 1990 All Service Repair Manual
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đˇď¸ Basic Information Identification Make: Daihatsu Model: Feroza / Rocky Model Code: F300 Year: 1990 Generation Generation: First Generation (F300) đ Introduction Market Position Market Position: A comprehensive service and repair manual for the compact SUV segment, targeting owners and independent mechanics who prefer DIY maintenance and repairs for the Daihatsu Feroza/Rocky. Competitive Analysis Competitive Analysis: This manual competes with other OEM and aftermarket repair guides, offering a digital, readily accessible solution for maintaining and repairing a specific, popular model from the early 1990s. Its strength lies in its detailed coverage of the F300 platform. Key Features Key Features: ⢠Detailed step-by-step repair instructions ⢠Extensive troubleshooting guides ⢠Accurate torque specifications ⢠Electrical wiring diagrams ⢠Maintenance schedules ⢠Diagrams and illustrations đ Manual Details Coverage Areas Coverage Areas: ⢠General Maintenance ⢠Troubleshooting ⢠Engine Service/Repair ⢠Transmission Service/Repair ⢠Brake System ⢠Wiring Diagram ⢠Electrical System ⢠Suspension ⢠Periodic Lubrication ⢠Steering ⢠Cooling System ⢠Fuel Injection/Fuel System ⢠Emission System ⢠Engine Control System ⢠Chassis/Body ⢠Restraint System ⢠Axle ⢠Drivetrain Page Count Page Count: Not Specified (Downloadable PDF) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF đ Manual Coverage Systems Covered Systems Covered: ⢠Engine (Mechanical and Electronic Control) ⢠Fuel System (Injection, Pump, Filters) ⢠Cooling System ⢠Lubrication System ⢠Ignition System ⢠Exhaust System (Including Emission Controls) ⢠Transmission (Manual and Automatic) ⢠Drivetrain (Front/Rear Axles, Differentials) ⢠Brake System (Hydraulic, ABS if equipped) ⢠Steering System ⢠Suspension System (Front and Rear) ⢠Wheels and Tires ⢠Body and Chassis (Structural Components, Panels) ⢠Electrical System (Wiring Harnesses, Components) ⢠Lighting System ⢠Interior Systems (HVAC, Seats, Trim) ⢠Safety Systems (Seatbelts, Airbags if equipped) ⢠Diagnostic Trouble Codes (DTCs) Drivetrain: Front and rear differentials, transfer case, drive shafts, CV joints. Bodywork: Body panel removal/installation, door mechanisms, latches, hinges, glass replacement. Restraint System: Seat belt mechanisms and inspection. Procedures Included Procedures Included: ⢠Routine Maintenance and Inspections ⢠Engine Disassembly and Reassembly ⢠Transmission Overhaul and Repair ⢠Brake System Bleeding and Component Replacement ⢠Suspension Component Replacement and Alignment ⢠Steering System Repairs ⢠Cooling System Flushing and Component Replacement ⢠Fuel System Diagnosis and Repair ⢠Electrical System Troubleshooting and Component Repair ⢠Diagnostic Procedures and Trouble Code Interpretation ⢠Wiring Diagram Analysis ⢠Component Testing and Calibration ⢠Lubrication Schedules and Fluid Specifications Engine Repair Procedures: ⢠Cylinder head removal and reconditioning ⢠Piston and connecting rod installation ⢠Crankshaft and bearing replacement ⢠Timing belt/chain replacement ⢠Valve adjustment Transmission Repair Procedures: ⢠Clutch replacement ⢠Transmission fluid flush and fill ⢠Manual transmission gear train inspection ⢠Automatic transmission internal component diagnosis Electrical System Procedures: ⢠Starter motor and alternator testing/replacement ⢠Battery service ⢠Fuse and relay identification and testing ⢠Headlight and taillight service ⢠Instrument cluster diagnostics Technical Depth Technical Depth: Comprehensive (from basic maintenance to full engine and transmission rebuilds, including electrical system diagnostics) đ Manual Specifications File Format File Format: PDF Print Quality Print Quality: Digital (High Resolution for Screen Viewing and Printing) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital) Software Requirements Software Requirements: Adobe PDF Reader, WinZip (for compressed files if applicable) Compatibility Operating Systems: Windows and macOS âď¸ Engine Specifications Primary Engine Primary Engine: 1.6L 4-Cylinder (4WD) Engine Codes Engine Codes: HD-C (Diesel), HD-T (Turbo Diesel), HC-C (Petrol) Performance Horsepower: Approx. 90-95 hp (Petrol), Approx. 67 hp (Naturally Aspirated Diesel), Approx. 85 hp (Turbo Diesel) - Varies by specific engine variant. Torque: Approx. 125 Nm (Petrol), Approx. 130 Nm (Turbo Diesel) - Varies by specific engine variant. Fuel System Fuel System: Electronic Fuel Injection (EFI) for petrol variants, Indirect Injection for diesel variants. Engine Type Engine Type: Inline 4-cylinder, SOHC (Single Overhead Camshaft) for petrol models. Diesel variants also available. Bore X Stroke Bore X Stroke: Petrol (HC-C): 80.0 mm x 81.5 mm (approx.) Compression Ratio Compression Ratio: Petrol: 9.3:1 (approx.) đ§ Transmission Standard Transmission: 5-Speed Manual Transmission Optional Transmission: 4-Speed Automatic Transmission (Optional on some models) Features Features: Four-wheel-drive (4WD) system with selectable 2WD/4WD modes and a 2-speed transfer case. Gear Ratios Manual Gear Ratios Manual: Specific ratios available within the manual. Gear Ratios Automatic Gear Ratios Automatic: Specific ratios available within the manual. đ Dimensions Exterior Wheelbase: Approx. 2420 mm (95.3 in) Length: Approx. 4090 mm (161.0 in) Width: Approx. 1690 mm (66.5 in) Height: Approx. 1710 mm (67.3 in) Ground Clearance: Approx. 195 mm (7.7 in) - Varies with tire size. Approach Angle: Approx. 38 degrees Departure Angle: Approx. 37 degrees Weights Curb Weight: Approx. 1240 kg (2734 lbs) - Varies by specification Gross Vehicle Weight: Approx. 1700 kg (3748 lbs) - Varies by specification Towing Capacity: Refer to...
A comprehensive service and repair manual for the compact SUV segment, targeting owners and independent mechanics who prefer DIY maintenance and repairs for the Daihatsu Feroza/Rocky.
Competitive Analysis
Competitive Analysis:
This manual competes with other OEM and aftermarket repair guides, offering a digital, readily accessible solution for maintaining and repairing a specific, popular model from the early 1990s. Its strength lies in its detailed coverage of the F300 platform.
Key Features
Key Features:
⢠Detailed step-by-step repair instructions
⢠Extensive troubleshooting guides
⢠Accurate torque specifications
⢠Electrical wiring diagrams
⢠Maintenance schedules
⢠Diagrams and illustrations
đ Manual Details
Coverage Areas
Coverage Areas:
⢠General Maintenance
⢠Troubleshooting
⢠Engine Service/Repair
⢠Transmission Service/Repair
⢠Brake System
⢠Wiring Diagram
⢠Electrical System
⢠Suspension
⢠Periodic Lubrication
⢠Steering
⢠Cooling System
⢠Fuel Injection/Fuel System
⢠Emission System
⢠Engine Control System
⢠Chassis/Body
⢠Restraint System
⢠Axle
⢠Drivetrain
Page Count
Page Count:
Not Specified (Downloadable PDF)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
đ Manual Coverage
Systems Covered
Systems Covered:
⢠Engine (Mechanical and Electronic Control)
⢠Fuel System (Injection, Pump, Filters)
⢠Cooling System
⢠Lubrication System
⢠Ignition System
⢠Exhaust System (Including Emission Controls)
⢠Transmission (Manual and Automatic)
⢠Drivetrain (Front/Rear Axles, Differentials)
⢠Brake System (Hydraulic, ABS if equipped)
⢠Steering System
⢠Suspension System (Front and Rear)
⢠Wheels and Tires
⢠Body and Chassis (Structural Components, Panels)
⢠Electrical System (Wiring Harnesses, Components)
⢠Lighting System
⢠Interior Systems (HVAC, Seats, Trim)
⢠Safety Systems (Seatbelts, Airbags if equipped)
⢠Diagnostic Trouble Codes (DTCs)
Drivetrain:
Front and rear differentials, transfer case, drive shafts, CV joints.
Bodywork:
Body panel removal/installation, door mechanisms, latches, hinges, glass replacement.
Restraint System:
Seat belt mechanisms and inspection.
Procedures Included
Procedures Included:
⢠Routine Maintenance and Inspections
⢠Engine Disassembly and Reassembly
⢠Transmission Overhaul and Repair
⢠Brake System Bleeding and Component Replacement
⢠Suspension Component Replacement and Alignment
⢠Steering System Repairs
⢠Cooling System Flushing and Component Replacement
⢠Fuel System Diagnosis and Repair
⢠Electrical System Troubleshooting and Component Repair
⢠Diagnostic Procedures and Trouble Code Interpretation
⢠Wiring Diagram Analysis
⢠Component Testing and Calibration
⢠Lubrication Schedules and Fluid Specifications
⢠Starter motor and alternator testing/replacement
⢠Battery service
⢠Fuse and relay identification and testing
⢠Headlight and taillight service
⢠Instrument cluster diagnostics
Technical Depth
Technical Depth:
Comprehensive (from basic maintenance to full engine and transmission rebuilds, including electrical system diagnostics)
đ Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Digital (High Resolution for Screen Viewing and Printing)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital)
Software Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for compressed files if applicable)
Compatibility
Operating Systems:
Windows and macOS
âď¸ Engine Specifications
Primary Engine
Primary Engine:
1.6L 4-Cylinder (4WD)
Engine Codes
Engine Codes:
HD-C (Diesel), HD-T (Turbo Diesel), HC-C (Petrol)
Performance
Horsepower:
Approx. 90-95 hp (Petrol), Approx. 67 hp (Naturally Aspirated Diesel), Approx. 85 hp (Turbo Diesel) - Varies by specific engine variant.
Torque:
Approx. 125 Nm (Petrol), Approx. 130 Nm (Turbo Diesel) - Varies by specific engine variant.
Fuel System
Fuel System:
Electronic Fuel Injection (EFI) for petrol variants, Indirect Injection for diesel variants.
Engine Type
Engine Type:
Inline 4-cylinder, SOHC (Single Overhead Camshaft) for petrol models. Diesel variants also available.
Bore X Stroke
Bore X Stroke:
Petrol (HC-C): 80.0 mm x 81.5 mm (approx.)
Compression Ratio
Compression Ratio:
Petrol: 9.3:1 (approx.)
đ§ Transmission
Standard
Transmission:
5-Speed Manual Transmission
Optional
Transmission:
4-Speed Automatic Transmission (Optional on some models)
Features
Features:
Four-wheel-drive (4WD) system with selectable 2WD/4WD modes and a 2-speed transfer case.
Gear Ratios Manual
Gear Ratios Manual:
Specific ratios available within the manual.
Gear Ratios Automatic
Gear Ratios Automatic:
Specific ratios available within the manual.
đ Dimensions
Exterior
Wheelbase:
Approx. 2420 mm (95.3 in)
Length:
Approx. 4090 mm (161.0 in)
Width:
Approx. 1690 mm (66.5 in)
Height:
Approx. 1710 mm (67.3 in)
Ground Clearance:
Approx. 195 mm (7.7 in) - Varies with tire size.
Approach Angle:
Approx. 38 degrees
Departure Angle:
Approx. 37 degrees
Weights
Curb Weight:
Approx. 1240 kg (2734 lbs) - Varies by specification
Gross Vehicle Weight:
Approx. 1700 kg (3748 lbs) - Varies by specification
Towing Capacity:
Refer to specific market regulations and manual for exact figures.
đĄď¸ Safety Features
Ratings
Safety Ratings:
N/A (Specific crash test data for 1990 models often limited and vary by region)
Active Features
Active Features:
⢠Four-wheel drive system
⢠Power-assisted steering
⢠Power-assisted brakes
Passive Features
Passive Features:
⢠Seat belts (front and rear)
⢠Reinforced chassis structure
đĄ Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio with cassette player was common. Speakers often located in doors and rear panels.
Driver Assistance
Driver Assistance Features:
Limited to standard features for the era; ABS was not widely available or standard on all models.
Connectivity
Connectivity Features:
None in the modern sense. Primarily analog systems.
đ§ Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 km (3,000 - 5,000 miles) or 6 months, whichever comes first (check manual for specific engine type).
Air Filter Replacement:
Every 15,000 - 30,000 km (9,000 - 18,000 miles) or annually, depending on driving conditions.
Spark Plug Replacement:
Every 30,000 - 40,000 km (18,000 - 25,000 miles) for standard spark plugs.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 (refer to manual for exact viscosity and capacity).
Coolant Type:
Ethylene glycol-based antifreeze mixed with distilled water (50/50 ratio).
Transmission Fluid Manual:
API GL-4 SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Automatic:
Dexron II or equivalent automatic transmission fluid (ATF).
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid:
ATF Dexron II or equivalent, or specific power steering fluid as per manual.
Differential Fluid:
API GL-5 SAE 80W-90 gear oil for front and rear differentials.
Transfer Case Fluid:
API GL-4 SAE 75W-90 or 80W-90 gear oil.
Known Issues
Known Issues:
Ignition system components (distributor cap, rotor, spark plug wires) require periodic inspection and replacement.
đ Vehicle History
Brand Heritage
Brand Heritage:
Daihatsu, a subsidiary of Toyota Motor Corporation, has a long history of producing compact and lightweight vehicles, often specializing in SUVs and off-road capable models like the Feroza.
Model Evolution
Model Evolution:
The Feroza (also known as the Rocky in many markets) was introduced in the late 1980s as a successor to the Daihatsu Taft. It was designed as a compact, affordable, and capable off-road vehicle, often competing with models like the Suzuki Samurai and Jeep Wrangler.
Model Designation Variation:
Also sold as Daihatsu Rocky F300 in many international markets. In some markets, it was available as a convertible or hardtop model.
Production
Production Period:
1989-2002 (for the F300 generation)
Manufacturing Locations:
Primarily Japan
đ Awards & Recognition
Recognitions
Recognitions:
While specific awards are not readily documented for this model, it was recognized for its affordability, off-road capability, and reliability within its segment during its production run.