Daihatsu Feroza Rocky F300 1987-1998 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Feroza Rocky Chassis Code: F300 Product Name: Daihatsu Feroza Rocky F300 1987-1998 Workshop Service Repair Manual Generation Generation: First Generation Codes Product Identifier: Daihatsu_Feroza_Rocky_F300_1987-1998_Workshop_Service_Repair_Manual_PDF 👋 Introduction Market Position Segment: Compact SUV / Off-road Vehicle Target Audience: Enthusiasts, DIY mechanics, professional workshops, owners seeking in-depth maintenance and repair knowledge. Competitive Analysis Key Competitors: Suzuki Vitara, Toyota RAV4 (early models), Mitsubishi Pajero Mini, Land Rover Defender (smaller variants). Key Features Vehicle Type: Body-on-frame, compact SUV, known for its ruggedness and off-road capability. Manual Advantage: Enables owners to perform extensive maintenance and repairs, saving on labor costs and extending vehicle lifespan. Provides access to factory-level procedures and specifications. 📋 Manual Details Coverage Areas Vehicle Years: 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998 Page Count Estimated Page Count: Likely several hundred pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Delivery Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, tuning, component replacement (e.g., pistons, rings, bearings, valves), timing belt/chain, cooling system, lubrication system. Engine Electrical: Ignition system, fuel injection system, starting system, charging system, ECU diagnostics. Transmission Manual: Clutch, gearbox overhaul, component replacement, shifting mechanisms, transfer case operation. Transmission Automatic: If applicable: Hydraulic system, torque converter, gear actuation, solenoids, diagnostics. Drivetrain: Front and rear differentials, drive shafts, U-joints, axle shafts, hub assemblies. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications. Steering: Steering rack, power steering pump, fluid lines, steering column, tie rods, steering wheel. Brakes: Brake system components (discs, pads, calipers, master cylinder, brake booster), hydraulic lines, parking brake, ABS (if equipped). Electrical System: Complete vehicle wiring diagrams, fuse box layouts, lighting systems, power windows, door locks, mirrors, horn, wipers. Bodywork And Chassis: Frame construction, body panel repair, doors, hood, tailgate, bumpers, glass, interior trim, chassis components. Heating Ventilation And Air Conditioning: HVAC system components, refrigerant, blower motor, climate controls, ducting. Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, fuel injection system components. Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid, power steering fluid), filter replacements, lubrication. Repair Instructions: Step-by-step repair instructions for all major vehicle systems, component removal and installation, adjustments. Troubleshooting: Diagnostic guides, symptom-based troubleshooting charts, common fault identification. Overhaul Procedures: Detailed instructions for complete disassembly, inspection, repair, and reassembly of major components like engines and transmissions. Wiring Diagrams: Comprehensive electrical wiring schematics for all vehicle systems, including component locations. Diagnostics: Diagnostic trouble codes (DTCs) for electronic systems, testing procedures for sensors and actuators. Technical Depth Depth: Comprehensive coverage suitable for professional technicians and advanced DIY enthusiasts. Accuracy: Original manufacturer data, providing the highest level of accuracy and detail. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Zoom Capability: Zoom IN/OUT enabled Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinRAR Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code: Commonly 4SE1 (1.6L SOHC I4) Displacement: 1.6 Liters (1589 cc) Performance Horsepower: Approximately 86-94 hp (depending on market and specific engine tune) Torque: Approximately 122-130 Nm (depending on market and specific engine tune) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Engine Layout Configuration: Inline 4-cylinder, naturally aspirated Valve Train: SOHC (Single Overhead Camshaft) 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission Features Drivetrain Configuration: Part-time 4WD (Four-Wheel Drive) with selectable 2WD/4WD modes and a low-range transfer case. 📐 Dimensions Exterior Length: Approx. 3,745 mm (short wheelbase) to 3,940 mm (long wheelbase) Width: Approx. 1,690 mm Height: Approx. 1,630 mm (hardtop), 1,635 mm (soft top) Weights Curb Weight: Approx. 1,050 kg to 1,200 kg (depending on body style and equipment) 🛡️ Safety Features Ratings Crash Test Data: Limited formal crash test data available for this era and market segment; typically focused on structural integrity and basic occupant protection. Active Features ABS: Optional on some models and later production years. Passive Features Airbags: Generally not standard, may have been an option on higher trims in later years. Seatbelts: Standard 3-point front seatbelts, lap belts in rear. 💡 Technology Features Infotainment Audio System: Typically basic AM/FM radio with cassette player, optional CD player in later models. Aftermarket upgrades are common. Driver Assistance Traction Control: Not typically available on this model. Connectivity Bluetooth: Not originally available; requires aftermarket installation. 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000 km or 6 months, whichever comes first. Transmission Fluid Change: Manual: Inspect every 20,000 km, change as needed. Automatic: Every 40,000 km or 24 months. Spark Plugs: Inspect every 20,000 km, replace as needed (typically NGK BPR5ES-11 or equivalent). Timing Belt Replacement: Crucial! Typically...
Enthusiasts, DIY mechanics, professional workshops, owners seeking in-depth maintenance and repair knowledge.
Competitive Analysis
Key Competitors:
Suzuki Vitara, Toyota RAV4 (early models), Mitsubishi Pajero Mini, Land Rover Defender (smaller variants).
Key Features
Vehicle Type:
Body-on-frame, compact SUV, known for its ruggedness and off-road capability.
Manual Advantage:
Enables owners to perform extensive maintenance and repairs, saving on labor costs and extending vehicle lifespan. Provides access to factory-level procedures and specifications.
Step-by-step repair instructions for all major vehicle systems, component removal and installation, adjustments.
Troubleshooting:
Diagnostic guides, symptom-based troubleshooting charts, common fault identification.
Overhaul Procedures:
Detailed instructions for complete disassembly, inspection, repair, and reassembly of major components like engines and transmissions.
Wiring Diagrams:
Comprehensive electrical wiring schematics for all vehicle systems, including component locations.
Diagnostics:
Diagnostic trouble codes (DTCs) for electronic systems, testing procedures for sensors and actuators.
Technical Depth
Depth:
Comprehensive coverage suitable for professional technicians and advanced DIY enthusiasts.
Accuracy:
Original manufacturer data, providing the highest level of accuracy and detail.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Capability:
Zoom IN/OUT enabled
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinRAR
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code:
Commonly 4SE1 (1.6L SOHC I4)
Displacement:
1.6 Liters (1589 cc)
Performance
Horsepower:
Approximately 86-94 hp (depending on market and specific engine tune)
Torque:
Approximately 122-130 Nm (depending on market and specific engine tune)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Engine Layout
Configuration:
Inline 4-cylinder, naturally aspirated
Valve Train:
SOHC (Single Overhead Camshaft)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
Drivetrain Configuration:
Part-time 4WD (Four-Wheel Drive) with selectable 2WD/4WD modes and a low-range transfer case.
📐 Dimensions
Exterior
Length:
Approx. 3,745 mm (short wheelbase) to 3,940 mm (long wheelbase)
Width:
Approx. 1,690 mm
Height:
Approx. 1,630 mm (hardtop), 1,635 mm (soft top)
Weights
Curb Weight:
Approx. 1,050 kg to 1,200 kg (depending on body style and equipment)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited formal crash test data available for this era and market segment; typically focused on structural integrity and basic occupant protection.
Active Features
ABS:
Optional on some models and later production years.
Passive Features
Airbags:
Generally not standard, may have been an option on higher trims in later years.
Seatbelts:
Standard 3-point front seatbelts, lap belts in rear.
💡 Technology Features
Infotainment
Audio System:
Typically basic AM/FM radio with cassette player, optional CD player in later models. Aftermarket upgrades are common.
Driver Assistance
Traction Control:
Not typically available on this model.
Connectivity
Bluetooth:
Not originally available; requires aftermarket installation.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 km or 6 months, whichever comes first.
Transmission Fluid Change:
Manual: Inspect every 20,000 km, change as needed. Automatic: Every 40,000 km or 24 months.
Spark Plugs:
Inspect every 20,000 km, replace as needed (typically NGK BPR5ES-11 or equivalent).
Timing Belt Replacement:
Crucial! Typically every 80,000 km or 4-5 years, as it's an interference engine.
Fluid Specifications
Engine Oil Viscosity:
API SG or higher, SAE 10W-30 or 10W-40 (check owner's manual for specific climate recommendations).
Coolant Type:
Ethylene glycol-based coolant, 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Problems:
Timing belt failure (critical), rust and corrosion (especially on body panels and undercarriage), exhaust system corrosion, occasional electrical gremlins, clutch wear.
Daihatsu has a long history of producing small, reliable, and capable vehicles, often with a focus on efficiency and practicality, especially in compact and off-road segments.
Model Evolution
Feroza Rocky Positioning:
The Feroza Rocky (often sold simply as Feroza in many markets) was Daihatsu's compact SUV, designed to offer genuine off-road capability in a smaller, more affordable package than larger SUVs.
Production
Production Years:
1987-2002 (globally, with F300 designation primarily for 1987-1998)
Manufacturing Locations:
Japan (primarily)
🏆 Awards & Recognition
Recognitions
Off Road Acclaim:
The Feroza Rocky gained a reputation among off-road enthusiasts for its surprising capability in its class, often outperforming larger, more expensive vehicles in moderate off-road conditions due to its lightweight and robust chassis.