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2008 Daihatsu Sirion (2nd gen) Service and Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Sirion Year: 2008 Codes Generation Code: M300 👋 Introduction Market Position Segment: Subcompact hatchback Target Audience: Budget-conscious consumers seeking reliable and economical transportation Competitive Analysis Key Competitors: Toyota Yaris, Honda Fit, Ford Fiesta, Hyundai i10 Key Features Manual Advantage: Provides exact same information used by dealership technicians, enabling accurate and efficient repairs Benefits: Saves time and money on repairs, empowers owners to perform maintenance and diagnostics Format Advantage: Single, easy-to-use PDF manual, searchable and printable for convenience 📋 Manual Details Coverage Areas Primary Coverage: 2008 Daihatsu Sirion (2nd generation, M300 series) Model Variants: All models and trim levels Page Count Estimated Page Count: Comprehensive (specific page count not provided, but indicated as complete) Manual Type Type: Factory Service and Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (1KR-FE, K3-VE), Fuel Service, Emission Control, Intake, Exhaust, Cooling, Lube, Ignition, Starting, Charging, Automatic Transmission, Manual Transmission, Transfer Case (if applicable), Propeller Shaft, Drive Shaft, Differential, Axle Chassis: Suspension, Tire & Wheel, Brake Control, Brakes (Hydraulic & Parking), Steering Column, Power Steering Electrical: Electrical System, Multiplex/CAN Communication, Supplementary Restraint System (SRS), Seat Belts, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Locks, Meter, Audio/Visual, Horn, Windshield/Glass/Mirror, Instrument Panel, Body Electrical Body: Exterior & Interior, Seats, Engine Hood, Doors Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Diagnostics: Troubleshooting guides, diagnostic procedures, fault code interpretation Repair: Step-by-step repair instructions for all covered systems and components Overhaul: Engine and transmission overhaul procedures Technical Depth Depth: Factory-level detail, suitable for dealership technicians and advanced DIYers Level Of Detail: Comprehensive, including diagrams, illustrations, and wiring schematics 📊 Manual Specifications File Format Compatibility: Windows Vista (32/64-bit), XP, ME, 98, NT, 2000, and Mac OS Software Requirements: Adobe PDF Reader, Winzip (free online) Print Quality Printability: All pages are printable Image Scalability: Images can be blown up and printed at enlarged sizes Binding Type Binding: Digital (PDF) - No physical binding Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code 1: 1KR-FE Engine Type 1: 1.0L Inline 3-cylinder DOHC VVT-i Displacement 1: 998 cc Bore Stroke 1: 71.0 mm x 83.9 mm Compression Ratio 1: 10.0:1 Horsepower 1 Approx: 68-70 PS (approx. 67-69 bhp) @ 6000 rpm Torque 1 Approx: 94-97 Nm (approx. 69-72 lb-ft) @ 3600 rpm Secondary Engine Engine Code 2: K3-VE Engine Type 2: 1.3L Inline 4-cylinder DOHC VVT-i Displacement 2: 1298 cc Bore Stroke 2: 72.0 mm x 79.3 mm Compression Ratio 2: 10.0:1 Horsepower 2 Approx: 87-90 PS (approx. 86-89 bhp) @ 6000 rpm Torque 2 Approx: 120-123 Nm (approx. 89-91 lb-ft) @ 3200 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Emission Control Emissions System: Catalytic Converter, EGR (Exhaust Gas Recirculation) system may be present on some variants 🔧 Transmission Standard Transmission Type 1: 5-speed Manual Transmission Optional Transmission Type 2: 4-speed Automatic Transmission (often with torque converter) Features Automatic Features: Electronically controlled, lock-up torque converter for improved fuel efficiency 📐 Dimensions Exterior Length: Approx. 3600-3670 mm (depending on market variant) Width: Approx. 1665-1670 mm Height: Approx. 1530-1550 mm Wheelbase: Approx. 2430 mm Weights Curb Weight: Approx. 930-1050 kg (depending on engine and transmission) Gross Vehicle Weight Rating: Varies by model, consult vehicle placard 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (2007, for the M300 series) Active Features ABS: Anti-lock Braking System (ABS) - Standard on most models Ebs: Electronic Brakeforce Distribution (EBD) - Often paired with ABS Brake Assist: Brake Assist System (BAS) - Available on some variants Passive Features Airbags: Front airbags (driver and passenger), optional side airbags and curtain airbags Seat Belts: Pre-tensioner and force-limiter seat belts with three-point harnesses for all seating positions Child Seat Anchors: ISOFIX child seat anchor points 💡 Technology Features Infotainment Audio System: Factory radio with CD player, AM/FM, and speakers. May have auxiliary input or basic Bluetooth on higher trims. Driver Assistance ABS Ebd: Standard on most models, enhancing braking control. Immobilizer: Factory engine immobilizer system for anti-theft. Connectivity Multiplex Communication: CAN (Controller Area Network) communication for integrated control of various vehicle systems, detailed in the manual. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type (refer to manual for specifics). Air Filter Replacement: Recommended every 20,000-40,000 km or as needed based on inspection. Spark Plug Replacement: Varies by spark plug type (standard vs. iridium), typically 40,000-100,000 km. Manual will specify. Timing Belt Chain: 1KR-FE uses a timing chain (designed for the life of the engine). K3-VE uses a timing chain. Fluid Specifications Engine Oil Specification: API SG, SH, SJ, SL, SM or ILSAC GF-3, GF-4, GF-5. Viscosity typically 0W-20, 5W-20, 5W-30, or 10W-30 depending on climate and engine. Consult manual for precise...
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2008 Daihatsu Sirion (2nd gen) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Sirion
Year:
2008
Codes
Generation Code:
M300
👋 Introduction
Market Position
Segment:
Subcompact hatchback
Target Audience:
Budget-conscious consumers seeking reliable and economical transportation
Competitive Analysis
Key Competitors:
Toyota Yaris, Honda Fit, Ford Fiesta, Hyundai i10
Key Features
Manual Advantage:
Provides exact same information used by dealership technicians, enabling accurate and efficient repairs
Benefits:
Saves time and money on repairs, empowers owners to perform maintenance and diagnostics
Format Advantage:
Single, easy-to-use PDF manual, searchable and printable for convenience
📋 Manual Details
Coverage Areas
Primary Coverage:
2008 Daihatsu Sirion (2nd generation, M300 series)
Model Variants:
All models and trim levels
Page Count
Estimated Page Count:
Comprehensive (specific page count not provided, but indicated as complete)
Manual Type
Type:
Factory Service and Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (1KR-FE, K3-VE), Fuel Service, Emission Control, Intake, Exhaust, Cooling, Lube, Ignition, Starting, Charging, Automatic Transmission, Manual Transmission, Transfer Case (if applicable), Propeller Shaft, Drive Shaft, Differential, Axle
Chassis:
Suspension, Tire & Wheel, Brake Control, Brakes (Hydraulic & Parking), Steering Column, Power Steering
Electrical:
Electrical System, Multiplex/CAN Communication, Supplementary Restraint System (SRS), Seat Belts, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Locks, Meter, Audio/Visual, Horn, Windshield/Glass/Mirror, Instrument Panel, Body Electrical
Body:
Exterior & Interior, Seats, Engine Hood, Doors
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Diagnostics:
Troubleshooting guides, diagnostic procedures, fault code interpretation
Repair:
Step-by-step repair instructions for all covered systems and components
Overhaul:
Engine and transmission overhaul procedures
Technical Depth
Depth:
Factory-level detail, suitable for dealership technicians and advanced DIYers
Level Of Detail:
Comprehensive, including diagrams, illustrations, and wiring schematics
📊 Manual Specifications
File Format
Compatibility:
Windows Vista (32/64-bit), XP, ME, 98, NT, 2000, and Mac OS
Software Requirements:
Adobe PDF Reader, Winzip (free online)
Print Quality
Printability:
All pages are printable
Image Scalability:
Images can be blown up and printed at enlarged sizes
Binding Type
Binding:
Digital (PDF) - No physical binding
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
1KR-FE
Engine Type 1:
1.0L Inline 3-cylinder DOHC VVT-i
Displacement 1:
998 cc
Bore Stroke 1:
71.0 mm x 83.9 mm
Compression Ratio 1:
10.0:1
Horsepower 1 Approx:
68-70 PS (approx. 67-69 bhp) @ 6000 rpm
Torque 1 Approx:
94-97 Nm (approx. 69-72 lb-ft) @ 3600 rpm
Secondary Engine
Engine Code 2:
K3-VE
Engine Type 2:
1.3L Inline 4-cylinder DOHC VVT-i
Displacement 2:
1298 cc
Bore Stroke 2:
72.0 mm x 79.3 mm
Compression Ratio 2:
10.0:1
Horsepower 2 Approx:
87-90 PS (approx. 86-89 bhp) @ 6000 rpm
Torque 2 Approx:
120-123 Nm (approx. 89-91 lb-ft) @ 3200 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Emission Control
Emissions System:
Catalytic Converter, EGR (Exhaust Gas Recirculation) system may be present on some variants
🔧 Transmission
Standard
Transmission Type 1:
5-speed Manual Transmission
Optional
Transmission Type 2:
4-speed Automatic Transmission (often with torque converter)
Features
Automatic Features:
Electronically controlled, lock-up torque converter for improved fuel efficiency
📐 Dimensions
Exterior
Length:
Approx. 3600-3670 mm (depending on market variant)
Width:
Approx. 1665-1670 mm
Height:
Approx. 1530-1550 mm
Wheelbase:
Approx. 2430 mm
Weights
Curb Weight:
Approx. 930-1050 kg (depending on engine and transmission)
Gross Vehicle Weight Rating:
Varies by model, consult vehicle placard
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 Stars (2007, for the M300 series)
Active Features
ABS:
Anti-lock Braking System (ABS) - Standard on most models
Ebs:
Electronic Brakeforce Distribution (EBD) - Often paired with ABS
Brake Assist:
Brake Assist System (BAS) - Available on some variants
Passive Features
Airbags:
Front airbags (driver and passenger), optional side airbags and curtain airbags
Seat Belts:
Pre-tensioner and force-limiter seat belts with three-point harnesses for all seating positions
Child Seat Anchors:
ISOFIX child seat anchor points
💡 Technology Features
Infotainment
Audio System:
Factory radio with CD player, AM/FM, and speakers. May have auxiliary input or basic Bluetooth on higher trims.
Driver Assistance
ABS Ebd:
Standard on most models, enhancing braking control.
Immobilizer:
Factory engine immobilizer system for anti-theft.
Connectivity
Multiplex Communication:
CAN (Controller Area Network) communication for integrated control of various vehicle systems, detailed in the manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type (refer to manual for specifics).
Air Filter Replacement:
Recommended every 20,000-40,000 km or as needed based on inspection.
Spark Plug Replacement:
Varies by spark plug type (standard vs. iridium), typically 40,000-100,000 km. Manual will specify.
Timing Belt Chain:
1KR-FE uses a timing chain (designed for the life of the engine). K3-VE uses a timing chain.
Fluid Specifications
Engine Oil Specification:
API SG, SH, SJ, SL, SM or ILSAC GF-3, GF-4, GF-5. Viscosity typically 0W-20, 5W-20, 5W-30, or 10W-30 depending on climate and engine. Consult manual for precise recommendations.
Coolant Specification:
Ethylene glycol-based coolant, typically a pre-mixed 50/50 solution of coolant and distilled water. Toyota Super Long Life Coolant (SLLC) or equivalent is often recommended.
Brake Fluid Specification:
DOT 3 or DOT 4 (consult manual for exact type)
Transmission Fluid Automatic:
Dexron III or equivalent (consult manual for specific part number or type)
Transmission Fluid Manual:
GL-4 gear oil (viscosity typically 75W-90 or 80W-90, consult manual)
Known Issues
Common Wear Items:
Suspension components (shocks, struts, bushings), brake pads and rotors due to urban driving.
Engine Potential Issues:
While generally reliable, potential for carbon buildup in the 1KR-FE engine with very short trips. Oil consumption can increase with high mileage.
Electrical Potential Issues:
Occasional issues with window regulators or central locking actuators.
Cooling System:
Potential for thermostat or radiator fan issues over time.
📚 Vehicle History
Brand Heritage
Brand Focus:
Daihatsu is renowned for producing small, fuel-efficient, and reliable vehicles, often as a subsidiary of Toyota.
Model Evolution
2Nd Gen Introduction:
The second generation (M300 series) was launched in 2004, replacing the first generation. It featured a significantly revised platform and styling.
Design Philosophy:
Emphasis on practicality, affordability, and urban maneuverability. Shared platform with Toyota Passo/Daihatsu Boon in some markets.
Production
Manufacturing Location:
Primarily manufactured in Japan, with some assembly in other regions depending on market.
🏆 Awards & Recognition
Recognitions
General Reputation:
Praised for fuel efficiency and practicality, often recognized in "best value" or "most economical" categories for its segment.
Ratings
Fuel Economy:
Excellent fuel economy, typically rated around 5.0-6.5 L/100km combined for the 1.0L and 1.3L engines, making it a top performer in its class.
Certifications
Emissions Standards:
Meets relevant emissions standards for its model year and market (e.g., Euro 4).
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