Daihatsu Sportrak & Feroza F300 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Sportrak / Feroza Chassis Code: F300 Product Type: Service Repair Workshop Manual Download PDF 👋 Introduction Market Position Target Audience: Owners, DIY enthusiasts, independent repair shops, professional technicians Competitive Analysis Value Proposition: Provides complete factory-level repair information at a fraction of the cost of dealership service, with lifetime access Key Features Licensing: Lifetime use, no expiry, no renewal fees, usable on multiple devices/computers Instant Access: Available for immediate download 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive factory service, repair, and workshop procedures Page Count Estimated Page Count: Hundreds (specific number not provided but described as extensive) Manual Type Manual Type: Factory Service Manual / Workshop Manual / Repair Manual Language Language: English (implied by product description and target market) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, diagnosis, fuel system, ignition system, cooling system, lubrication system, exhaust system, emissions control Transmission Drivetrain: Manual transmission, automatic transmission (if applicable), transfer case, differentials, drive shafts, axles Suspension Steering: Front suspension, rear suspension, steering system, wheel alignment Braking System: Front brakes, rear brakes, parking brake, hydraulic system, ABS (if equipped) Electrical System: Battery, charging system, starting system, lighting, ignition, instrumentation, wiring diagrams, fuses, relays Body Chassis: Body panels, doors, interior trim, glass, frame/chassis repair, bumpers, towing Heating Air Conditioning: HVAC system diagnosis and repair, refrigerant handling Troubleshooting: Systematic diagnostic procedures for common and uncommon issues Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections Repair Procedures: Step-by-step instructions for component removal, installation, and repair Overhaul Procedures: Detailed instructions for complete engine, transmission, and component rebuilds Diagnostic Procedures: Fault finding, symptom analysis, use of diagnostic tools Torque Specifications: Precise torque values for critical fasteners Clearances Tolerances: Specified operating clearances and component tolerances for accurate assembly Technical Depth Depth Of Information: Full factory-level detail, suitable for professional mechanics and experienced DIYers Illustrations Diagrams: Hundreds of detailed photos, diagrams, and exploded views 📊 Manual Specifications File Format File Format: PDF Searchability: Likely searchable text-based PDF (standard for professional manuals) Print Quality Printability: Printable (single pages or entire manual) Binding Type Binding Type: N/A (Digital download, no physical binding) Paper Type Paper Type: N/A (Digital download, no physical paper) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Inline 4-Cylinder SOHC/DOHC Petrol (Commonly) Engine Displacement: Typically 1.6L (F16A) or 1.8L (F18A), specific variants may exist. (Requires manual confirmation for exact F300 models) Performance Horsepower Range: Approximately 85-100 HP (depending on engine variant and market). (Requires manual confirmation) Torque Range: Approximately 130-150 Nm (depending on engine variant and market). (Requires manual confirmation) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Petrol Engine Code Examples Common Engine Codes: F16A, F18A (check manual for specific F300 applications) 🔧 Transmission Standard Standard Transmission Type: 5-Speed Manual Optional Optional Transmission Type: 4-Speed Automatic (Often Available) Features Drivetrain: Part-time 4WD (Four-Wheel Drive) system with selectable 2WD/4WD modes and low-range gearing Fluid Specifications Manual Transmission Fluid: GL-4 Gear Oil (e.g., SAE 75W-90 or 80W-90, check manual for specific viscosity) Automatic Transmission Fluid: Dexron-II or Dexron-III equivalent (check manual for specific type) Transfer Case Fluid: GL-4 Gear Oil (e.g., SAE 75W-90 or 80W-90, check manual for specific viscosity) Differential Fluid: GL-5 Gear Oil (e.g., SAE 80W-90 or 75W-90, check manual for specific type, especially for limited slip units if equipped) 📐 Dimensions Exterior Body Style: Compact SUV / Off-roader (Short Wheelbase and Long Wheelbase variants exist) Wheelbase: Approx. 2380 mm (SWB), 2640 mm (LWB) - Verify for F300 specific models Weights Curb Weight: Varies by configuration, typically 1200-1400 kg. (Check manual for specific GVW/payload) 🛡️ Safety Features Ratings Crash Test Data: N/A (Data may be limited for models from this era, manual would cover safety system maintenance) Active Features Braking System: Front ventilated discs, rear drums (ABS optional on some trims) Passive Features Restraints: Seat belts (3-point front, 2-point rear bench), potential for driver airbag on later models 💡 Technology Features Infotainment Audio System: Basic AM/FM Radio with Cassette or CD Player (factory fitted), speaker configurations vary by trim. Driver Assistance Driver Aids: Limited by era; features like ABS were optional. Focus is on mechanical simplicity and capability. Connectivity Connectivity Options: N/A (No integrated Bluetooth, USB, or smartphone connectivity from factory) 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000-7,500 km or 6 months (whichever comes first), depending on driving conditions. (Refer to manual for exact interval) Air Filter Replacement: Every 15,000-20,000 km or annually. Spark Plug Replacement: Every 30,000-40,000 km, depending on plug type. (Refer to manual for specific recommendations) Timing Belt Replacement: Critical component, typically 80,000-100,000 km or 5-7 years. (Refer to manual for exact interval and procedure; interference engine likely) Fluid Specifications Engine Oil Specification: API SG/SH or higher, SAE 10W-30 or 10W-40 (check manual for specific viscosity and capacity, typically ~3.5-4.0L with...
Step-by-step instructions for component removal, installation, and repair
Overhaul Procedures:
Detailed instructions for complete engine, transmission, and component rebuilds
Diagnostic Procedures:
Fault finding, symptom analysis, use of diagnostic tools
Torque Specifications:
Precise torque values for critical fasteners
Clearances Tolerances:
Specified operating clearances and component tolerances for accurate assembly
Technical Depth
Depth Of Information:
Full factory-level detail, suitable for professional mechanics and experienced DIYers
Illustrations Diagrams:
Hundreds of detailed photos, diagrams, and exploded views
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely searchable text-based PDF (standard for professional manuals)
Print Quality
Printability:
Printable (single pages or entire manual)
Binding Type
Binding Type:
N/A (Digital download, no physical binding)
Paper Type
Paper Type:
N/A (Digital download, no physical paper)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Inline 4-Cylinder SOHC/DOHC Petrol (Commonly)
Engine Displacement:
Typically 1.6L (F16A) or 1.8L (F18A), specific variants may exist. (Requires manual confirmation for exact F300 models)
Performance
Horsepower Range:
Approximately 85-100 HP (depending on engine variant and market). (Requires manual confirmation)
Torque Range:
Approximately 130-150 Nm (depending on engine variant and market). (Requires manual confirmation)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Petrol
Engine Code Examples
Common Engine Codes:
F16A, F18A (check manual for specific F300 applications)
🔧 Transmission
Standard
Standard Transmission Type:
5-Speed Manual
Optional
Optional Transmission Type:
4-Speed Automatic (Often Available)
Features
Drivetrain:
Part-time 4WD (Four-Wheel Drive) system with selectable 2WD/4WD modes and low-range gearing
Fluid Specifications
Manual Transmission Fluid:
GL-4 Gear Oil (e.g., SAE 75W-90 or 80W-90, check manual for specific viscosity)
Automatic Transmission Fluid:
Dexron-II or Dexron-III equivalent (check manual for specific type)
Transfer Case Fluid:
GL-4 Gear Oil (e.g., SAE 75W-90 or 80W-90, check manual for specific viscosity)
Differential Fluid:
GL-5 Gear Oil (e.g., SAE 80W-90 or 75W-90, check manual for specific type, especially for limited slip units if equipped)
📐 Dimensions
Exterior
Body Style:
Compact SUV / Off-roader (Short Wheelbase and Long Wheelbase variants exist)
Wheelbase:
Approx. 2380 mm (SWB), 2640 mm (LWB) - Verify for F300 specific models
Weights
Curb Weight:
Varies by configuration, typically 1200-1400 kg. (Check manual for specific GVW/payload)
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Data may be limited for models from this era, manual would cover safety system maintenance)
Active Features
Braking System:
Front ventilated discs, rear drums (ABS optional on some trims)
Passive Features
Restraints:
Seat belts (3-point front, 2-point rear bench), potential for driver airbag on later models
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM Radio with Cassette or CD Player (factory fitted), speaker configurations vary by trim.
Driver Assistance
Driver Aids:
Limited by era; features like ABS were optional. Focus is on mechanical simplicity and capability.
Connectivity
Connectivity Options:
N/A (No integrated Bluetooth, USB, or smartphone connectivity from factory)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000-7,500 km or 6 months (whichever comes first), depending on driving conditions. (Refer to manual for exact interval)
Air Filter Replacement:
Every 15,000-20,000 km or annually.
Spark Plug Replacement:
Every 30,000-40,000 km, depending on plug type. (Refer to manual for specific recommendations)
Timing Belt Replacement:
Critical component, typically 80,000-100,000 km or 5-7 years. (Refer to manual for exact interval and procedure; interference engine likely)
Fluid Specifications
Engine Oil Specification:
API SG/SH or higher, SAE 10W-30 or 10W-40 (check manual for specific viscosity and capacity, typically ~3.5-4.0L with filter)
Coolant Specification:
Ethylene glycol based coolant (50/50 mix with distilled water). Check manual for capacity and specific type (e.g., Toyota Super Long Life Coolant equivalent).
Brake Fluid Specification:
DOT 3 or DOT 4 (check manual for specific type and capacity)
Known Issues
Common Wear Items:
Clutch wear (manual transmission), suspension bushings, exhaust system corrosion, heater control valve leaks, minor oil leaks from engine seals.
Electrical Gremlins:
Can sometimes experience minor electrical issues related to aging wiring or grounds, particularly in older examples.
Maintenance Recommendations
Offroad Usage:
Frequent cleaning of undercarriage and chassis lubrication is recommended after off-road use to prevent rust and component damage.
📚 Vehicle History
Brand Heritage
Brand Focus:
Daihatsu has a long history of producing small, capable, and affordable vehicles, often specializing in off-roaders and kei cars.
Model Evolution
Predecessor Successor:
The Feroza/Sportrak (F300) succeeded the Rocky (F70/F80 series) and shared some engineering principles. Later models continued the Rocky lineage.
Production
Production Period:
Feroza/Sportrak (F300) produced primarily from 1989 to 2002.
Manufacturing Location:
Primarily Japan
🏆 Awards & Recognition
Recognitions
Market Perception:
Known for its ruggedness, off-road capability, and affordability in its segment. Often compared to competitors like the Suzuki Samurai/Vitara, Mitsubishi Pajero Mini.