Daihatsu Terios 2 J200 2006 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: 2 Chassis Code: J200 Model Year: 2006 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: Individuals and families seeking a practical, compact, and capable vehicle for urban and light off-road use. Competitive Analysis Key Competitors: Suzuki Vitara, Honda CR-V (early models), Toyota RAV4 (early models), Nissan X-Trail (early models). Key Features Versatility: Compact dimensions with surprisingly spacious interior and flexible seating. Off Road Capability: Available All-Wheel Drive (AWD) system and good ground clearance for its class. Reliability: Daihatsu's reputation for building durable and reliable vehicles. 📋 Manual Details Coverage Areas Regions Covered: Global (specifically targeting markets where J200 Terios was sold, including Europe, Asia, and Oceania) Trim Levels Covered: All trim levels equipped with the specified engines and drivetrain configurations. Page Count Total Pages: Estimated 1000+ pages (based on typical factory service manuals for this vehicle class) Manual Type Type: Factory Service Repair Manual (FSM) Language Language: English (typical for factory service manuals distributed internationally) Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Detailed diagnosis, repair, overhaul, and specifications for all applicable engine variants. Engine Management: ECU operation, sensor inputs/outputs, fuel injection control, ignition timing, emission control systems. Transmission: Repair, overhaul, and diagnostic procedures for both manual and automatic transmissions. Drivetrain: Front-wheel drive (FWD) and All-wheel drive (AWD) systems, including differentials, drive shafts, and transfer case (if applicable). Suspension: Front and rear suspension systems, including shock absorbers, springs, control arms, bushings, and alignment procedures. Steering: Power steering system (hydraulic/electric), steering rack, tie rods, and steering column. Brakes: Front and rear brake systems (disc/drum), ABS (Anti-lock Braking System), brake fluid specifications, bleeding procedures. Electrical System: Complete electrical schematics, wiring diagrams, component locations, battery, charging system, starter, lighting. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components, operation, diagnosis, and refrigerant handling. Body And Chassis: Body panel removal and installation, interior trim, door mechanisms, glass, structural components, corrosion protection. Safety Systems: Airbag system, seatbelt pretensioners, and related sensors. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, fluid checks and top-offs, belt inspections. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and uncommon faults, symptom-based troubleshooting guides. Repair And Rebuild: Step-by-step instructions for disassembling, repairing, and reassembling major vehicle components. Diagnostic Procedures: Specific testing methods for electrical components, sensors, actuators, and mechanical systems. Installation And Replacement: Guidance on replacing various parts, including critical torque specifications and assembly sequences. Wheel Alignment And Balancing: Specifications and procedures for wheel alignment and tire balancing. Diagnosing Emissions Problems: Troubleshooting of exhaust system, catalytic converter, oxygen sensors, and evaporative emission control. Technical Depth Depth: Comprehensive coverage from basic maintenance to in-depth engine and transmission overhaul. Diagnostic Tools: References to required diagnostic tools, scan tools, and specific testing equipment. Torque Specifications: Extensive listing of all critical torque specifications for fasteners and components. Electrical Schematics: Detailed, high-quality wiring diagrams for all electrical systems. Special Tools: Identification and usage of specialized tools required for specific repair procedures. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text for quick access to information. Print Quality Print Readability: High-resolution graphics and text for clear printing. Printable Pages: Full printable content, allowing users to print specific sections or the entire manual. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Code: K3-VE (most common) Engine Type: Inline-4, DOHC, 16-valve, VVT-i (Variable Valve Timing-intelligent) Displacement: 1.5 liters (1495 cc) Performance Horsepower: Approx. 109 PS (107 bhp / 80 kW) at 6000 rpm Torque: Approx. 140 Nm (103 lb-ft) at 4400 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (Petrol) Emissions Emission Control: Catalytic converter, Oxygen sensors, EGR (Exhaust Gas Recirculation) system. 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features AWD System: Available electronically controlled All-Wheel Drive (AWD) system with viscous coupling. 📐 Dimensions Exterior Length: Approx. 4,055 mm (159.6 in) Width: Approx. 1,690 mm (66.5 in) Height: Approx. 1,700 mm (66.9 in) Wheelbase: Approx. 2,430 mm (95.7 in) Ground Clearance: Approx. 180-190 mm (7.1-7.5 in) Weights Curb Weight: Approx. 1,200 - 1,300 kg (2,646 - 2,866 lbs) 🛡️ Safety Features Ratings Crash Test Ratings: Varies by market and testing agency; consult specific regional safety reports for detailed ratings. Active Features ABS: Anti-lock Braking System (ABS) available on many models. E Brake Force Distribution: Electronic Brake-force Distribution (EBD) often paired with ABS. Passive Features Airbags: Driver and front passenger airbags as standard; side airbags may be optional on higher trims. Seatbelts: Three-point seatbelts with pretensioners for front occupants. 💡 Technology Features Infotainment Audio System: Factory-fitted AM/FM/CD player with basic speaker configuration. Some models may have optional auxiliary inputs or upgraded audio. Driver Assistance Traction Control: Traction Control System (TCS) may be available...
Catalytic converter, Oxygen sensors, EGR (Exhaust Gas Recirculation) system.
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission
Features
AWD System:
Available electronically controlled All-Wheel Drive (AWD) system with viscous coupling.
📐 Dimensions
Exterior
Length:
Approx. 4,055 mm (159.6 in)
Width:
Approx. 1,690 mm (66.5 in)
Height:
Approx. 1,700 mm (66.9 in)
Wheelbase:
Approx. 2,430 mm (95.7 in)
Ground Clearance:
Approx. 180-190 mm (7.1-7.5 in)
Weights
Curb Weight:
Approx. 1,200 - 1,300 kg (2,646 - 2,866 lbs)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by market and testing agency; consult specific regional safety reports for detailed ratings.
Active Features
ABS:
Anti-lock Braking System (ABS) available on many models.
E Brake Force Distribution:
Electronic Brake-force Distribution (EBD) often paired with ABS.
Passive Features
Airbags:
Driver and front passenger airbags as standard; side airbags may be optional on higher trims.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory-fitted AM/FM/CD player with basic speaker configuration. Some models may have optional auxiliary inputs or upgraded audio.
Driver Assistance
Traction Control:
Traction Control System (TCS) may be available on higher-spec models or AWD variants.
Stability Control:
Electronic Stability Control (ESC) or Vehicle Stability Control (VSC) was less common on this model year in many markets.
Connectivity
Auxiliary Input:
May be present on some models for audio devices.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 10,000 km (6,000 miles) or 12 months, whichever comes first.
Oil Filter Replacement:
At every engine oil change.
Air Filter Replacement:
Every 20,000 km (12,000 miles) or 24 months.
Spark Plug Replacement:
Every 40,000 km (24,000 miles) for standard plugs; consult manual for iridium/platinum recommendations.
Transmission Fluid Change:
Manual: Every 60,000 km (36,000 miles). Automatic: Every 40,000 km (24,000 miles) or as per specific conditions.
Fluid Specifications
Engine Oil:
SAE 5W-30 API SL/SN or ACEA A3/B4 (check owner's manual for precise recommendation)
Coolant:
Ethylene glycol based coolant, mixed 50/50 with distilled water. Toyota Super Long Life Coolant or equivalent.
Brake Fluid:
DOT 3 or DOT 4 (check owner's manual for exact specification)
Power Steering Fluid:
DEXRON-III ATF or equivalent specified by Daihatsu.
Known Issues
Common Wear Items:
Suspension bushings, tie rod ends, wheel bearings, exhaust system components (due to age and potential exposure to elements).
Engine Performance:
Occasional carbon buildup in intake system or on valves, impacting performance and fuel economy.
Electrical:
Corrosion on electrical connectors, particularly in areas prone to moisture; potential issues with power window motors or central locking.
Transmission Shifting:
Slight hesitancy or harsh shifts in automatic transmissions can sometimes be resolved with fluid changes and filter replacement.
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, reliable, and fuel-efficient vehicles, often specializing in kei cars and compact utility vehicles.
Model Evolution
Terios Development:
The second generation (J200) Terios was a more globalized model, developed in collaboration with Toyota, moving away from the original kei car origins to compete in the compact SUV segment.
Production
Production Years:
2006 - 2017 (for the J200 generation)
Manufacturing Locations:
Primarily Japan, with production also occurring in Indonesia (as the Daihatsu Terios/Toyota Rush) and other locations.
🏆 Awards & Recognition
Recognitions
General Perception:
Praised for its practicality, affordability, and go-anywhere capability for its size. Often recognized for value for money in its segment.
Ratings
Fuel Economy Ratings:
Generally good fuel economy for an SUV, contributing to its appeal as an economical daily driver.
Certifications
Manufacturing Standards:
Manufactured to meet Daihatsu and Toyota's stringent quality control standards.