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Daihatsu Terios II J200 J210 J211 2012 Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios II Model Codes: J200, J210, J211 Model Year: 2012 Chassis Code: J200 Series Body Style: Compact SUV / Crossover 👋 Introduction Market Position Segment: Compact Crossover SUV Target Audience: Budget-conscious buyers seeking practicality, fuel efficiency, and optional AWD for light off-road or adverse weather conditions. Competitive Analysis Key Competitors: Toyota RAV4 (earlier generations), Honda CR-V (earlier generations), Nissan Qashqai (in some markets), Suzuki Vitara, Hyundai ix35/Tucson. Key Features Terios Ii Features: Compact dimensions, high driving position, available All-Wheel Drive (AWD), fuel-efficient engines, practical interior with folding rear seats, good maneuverability. Manual Value Proposition Value: Essential resource for owners and independent workshops to maintain, diagnose, and repair the Daihatsu Terios II J200 series, ensuring longevity and optimal performance. 📋 Manual Details Coverage Areas Manual Type: Workshop Repair Service Manual Language: English Format: PDF Download Coverage Scope: All mechanical and electrical systems 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, lubrication system, cooling system, timing system, fuel injection, exhaust system. Engine Electrical: Ignition system, starting system, charging system, engine control unit (ECU), sensors, actuators, emission control systems. Transmission Manual: Clutch system, manual transmission gear train, shifting mechanism, transfer case (if applicable). Transmission Automatic: Automatic transmission assembly, hydraulic control system, torque converter, transmission control module (TCM). Drivetrain AWD: All-Wheel Drive (AWD) system, differential systems (front, rear, center), drive shafts, CV joints. Suspension: Front suspension (MacPherson strut, control arms, etc.), rear suspension (multi-link, trailing arm, etc.), springs, shock absorbers, anti-roll bars. Steering: Power steering system (hydraulic or electric), steering column, steering gear, tie rods. Brakes: Brake system, front and rear brake components (discs, pads, calipers), hydraulic system, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), parking brake. Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, fuel injectors. Exhaust System: Exhaust manifold, catalytic converter, mufflers, exhaust pipes, oxygen sensors. Cooling System: Radiator, water pump, thermostat, cooling fan, coolant hoses, coolant specifications. Electrical System Body: Lighting system (headlights, taillights, interior lights), power windows, power locks, wipers, horn, mirrors, body control module (BCM). Climate Control: Air conditioning system (compressor, condenser, evaporator), heating system, ventilation, cabin filter. Safety Systems: Airbag system, seatbelt pre-tensioners, SRS warning lights, potential system diagnostics. Diagnostic Troubleshooting: Troubleshooting guides, diagnostic trouble codes (DTCs), common symptoms and causes, diagnostic procedures. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement. Repair: Detailed step-by-step repair procedures for all major components and systems. Disassembly Assembly: Instructions for removing, inspecting, repairing, and reinstalling parts. Adjustment: Procedures for adjusting brakes, clutch, parking brake, and other components. Rebuilding: Comprehensive instructions for rebuilding major components like engines and transmissions. Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle systems. Torque Specifications: Specific torque values for all critical fasteners. Technical Depth Depth: Comprehensive professional-level repair and diagnostic information. Diagnostics: Advanced diagnostic procedures, including testing of sensors, actuators, and control modules. Schematics: Includes vacuum diagrams, electrical schematics, and flow charts. 📊 Manual Specifications File Format File Format: PDF Searchable Text: Yes (typically) Printable: Yes (typically, depending on PDF security) Page Count: Not specified, but comprehensive service manuals typically exceed 1000 pages. Binding Type: N/A (Digital PDF) Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code Common: K3-VE (1.5L DOHC) Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 1495 cc (1.5 Liters) Performance Horsepower: Approximately 108-109 PS (metric horsepower) @ 6000 rpm Torque: Approximately 141 Nm (104 lb-ft) @ 4400 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Petrol (Gasoline) Emissions Emission Control: Catalytic converter, Oxygen sensors (Lambda sensors). Engine Variants Other Engines Possibly Available: While the 1.5L (K3-VE) was most common, some markets might have offered a 1.3L (K3-DE) or other regional variants. 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission Features AWD System: Electronically controlled All-Wheel Drive (AWD) system, often with a viscous coupling center differential. Full-time 4WD configurations might also exist depending on market. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (Refer to manual for exact specification and capacity) Automatic Transmission Fluid: Dexron III or equivalent (Refer to manual for exact specification and capacity) 📐 Dimensions Exterior Length: Approx. 4,055 mm (159.6 inches) Width: Approx. 1,695 mm (66.7 inches) Height: Approx. 1,670 mm (65.7 inches) Wheelbase: Approx. 2,580 mm (101.6 inches) Ground Clearance: Approx. 180-190 mm (7.1-7.5 inches) Weights Curb Weight: Approx. 1,150 - 1,250 kg (2,535 - 2,756 lbs), depending on configuration. Cargo Cargo Volume Rear Seats Up: Approx. 310-370 Liters (10.9-13.1 cubic feet) Cargo Volume Rear Seats Folded: Approx. 770-850 Liters (27.2-30.0 cubic feet) 🛡️ Safety Features Ratings Crash Test Ratings Region Dependent: Varies by market and testing agency (e.g., Euro NCAP, JNCAP). Early models might have lower ratings compared to later generations. Active Features Active Safety Features:...
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Daihatsu Terios II J200 J210 J211 2012 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios II
Model Codes:
J200, J210, J211
Model Year:
2012
Chassis Code:
J200 Series
Body Style:
Compact SUV / Crossover
👋 Introduction
Market Position
Segment:
Compact Crossover SUV
Target Audience:
Budget-conscious buyers seeking practicality, fuel efficiency, and optional AWD for light off-road or adverse weather conditions.
Competitive Analysis
Key Competitors:
Toyota RAV4 (earlier generations), Honda CR-V (earlier generations), Nissan Qashqai (in some markets), Suzuki Vitara, Hyundai ix35/Tucson.
Key Features
Terios Ii Features:
Compact dimensions, high driving position, available All-Wheel Drive (AWD), fuel-efficient engines, practical interior with folding rear seats, good maneuverability.
Manual Value Proposition
Value:
Essential resource for owners and independent workshops to maintain, diagnose, and repair the Daihatsu Terios II J200 series, ensuring longevity and optimal performance.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Repair Service Manual
Language:
English
Format:
PDF Download
Coverage Scope:
All mechanical and electrical systems
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, lubrication system, cooling system, timing system, fuel injection, exhaust system.
Engine Electrical:
Ignition system, starting system, charging system, engine control unit (ECU), sensors, actuators, emission control systems.
Transmission Manual:
Clutch system, manual transmission gear train, shifting mechanism, transfer case (if applicable).
Transmission Automatic:
Automatic transmission assembly, hydraulic control system, torque converter, transmission control module (TCM).
Drivetrain AWD:
All-Wheel Drive (AWD) system, differential systems (front, rear, center), drive shafts, CV joints.
Suspension:
Front suspension (MacPherson strut, control arms, etc.), rear suspension (multi-link, trailing arm, etc.), springs, shock absorbers, anti-roll bars.
Steering:
Power steering system (hydraulic or electric), steering column, steering gear, tie rods.
Brakes:
Brake system, front and rear brake components (discs, pads, calipers), hydraulic system, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), parking brake.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filter, fuel injectors.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, exhaust pipes, oxygen sensors.
Cooling System:
Radiator, water pump, thermostat, cooling fan, coolant hoses, coolant specifications.
Electrical System Body:
Lighting system (headlights, taillights, interior lights), power windows, power locks, wipers, horn, mirrors, body control module (BCM).
Climate Control:
Air conditioning system (compressor, condenser, evaporator), heating system, ventilation, cabin filter.
Safety Systems:
Airbag system, seatbelt pre-tensioners, SRS warning lights, potential system diagnostics.
Diagnostic Troubleshooting:
Troubleshooting guides, diagnostic trouble codes (DTCs), common symptoms and causes, diagnostic procedures.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection/replacement.
Repair:
Detailed step-by-step repair procedures for all major components and systems.
Disassembly Assembly:
Instructions for removing, inspecting, repairing, and reinstalling parts.
Adjustment:
Procedures for adjusting brakes, clutch, parking brake, and other components.
Rebuilding:
Comprehensive instructions for rebuilding major components like engines and transmissions.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems.
Torque Specifications:
Specific torque values for all critical fasteners.
Technical Depth
Depth:
Comprehensive professional-level repair and diagnostic information.
Diagnostics:
Advanced diagnostic procedures, including testing of sensors, actuators, and control modules.
Schematics:
Includes vacuum diagrams, electrical schematics, and flow charts.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Yes (typically)
Printable:
Yes (typically, depending on PDF security)
Page Count:
Not specified, but comprehensive service manuals typically exceed 1000 pages.
Binding Type:
N/A (Digital PDF)
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
K3-VE (1.5L DOHC)
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
1495 cc (1.5 Liters)
Performance
Horsepower:
Approximately 108-109 PS (metric horsepower) @ 6000 rpm
Torque:
Approximately 141 Nm (104 lb-ft) @ 4400 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Petrol (Gasoline)
Emissions
Emission Control:
Catalytic converter, Oxygen sensors (Lambda sensors).
Engine Variants
Other Engines Possibly Available:
While the 1.5L (K3-VE) was most common, some markets might have offered a 1.3L (K3-DE) or other regional variants.
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
AWD System:
Electronically controlled All-Wheel Drive (AWD) system, often with a viscous coupling center differential. Full-time 4WD configurations might also exist depending on market.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (Refer to manual for exact specification and capacity)
Automatic Transmission Fluid:
Dexron III or equivalent (Refer to manual for exact specification and capacity)
📐 Dimensions
Exterior
Length:
Approx. 4,055 mm (159.6 inches)
Width:
Approx. 1,695 mm (66.7 inches)
Height:
Approx. 1,670 mm (65.7 inches)
Wheelbase:
Approx. 2,580 mm (101.6 inches)
Ground Clearance:
Approx. 180-190 mm (7.1-7.5 inches)
Weights
Curb Weight:
Approx. 1,150 - 1,250 kg (2,535 - 2,756 lbs), depending on configuration.
Cargo
Cargo Volume Rear Seats Up:
Approx. 310-370 Liters (10.9-13.1 cubic feet)
Cargo Volume Rear Seats Folded:
Approx. 770-850 Liters (27.2-30.0 cubic feet)
🛡️ Safety Features
Ratings
Crash Test Ratings Region Dependent:
Varies by market and testing agency (e.g., Euro NCAP, JNCAP). Early models might have lower ratings compared to later generations.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist (BA).
Passive Features
Passive Safety Features:
Front airbags (driver and passenger), three-point seatbelts with pre-tensioners, ISOFIX child seat anchors.
💡 Technology Features
Infotainment
Infotainment System:
Typically a basic radio with CD player, MP3 compatibility, and auxiliary input. Higher trims may offer basic touchscreen navigation systems.
Speaker System:
Standard 4 or 6 speaker setup.
Driver Assistance
Driver Assistance Features:
Limited by modern standards. Primarily focused on ABS/EBD. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane keeping assist.
Connectivity
Connectivity Options:
Auxiliary audio input (3.5mm jack), possibly Bluetooth in later models/higher trims. USB connectivity is rare for this model year.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,200 miles) or 12 months, whichever comes first. (Refer to manual for exact specification)
Air Filter Replacement:
Every 20,000 km (12,500 miles) or 24 months. (Refer to manual for exact specification)
Spark Plug Replacement:
Every 40,000 km (25,000 miles) for standard plugs, longer for iridium/platinum. (Refer to manual for exact specification and type)
Brake Fluid Change:
Every 40,000 km (25,000 miles) or 24 months. (Refer to manual for exact specification)
Coolant Change:
Initial change at 100,000 km (62,000 miles) or 5 years, then every 50,000 km (31,000 miles) or 2-3 years. (Refer to manual for exact specification)
Fluid Specifications
Engine Oil Specification:
0W-20 or 5W-30, API SN or ILSAC GF-5. (Refer to manual for exact specification and capacity)
Coolant Specification:
Ethylene glycol-based, anti-rust, long-life coolant (typically pink or red). (Refer to manual for exact specification and mix ratio)
Known Issues
Common Wear Items:
Brake pads and discs, suspension bushings, wheel bearings, exhaust system components (due to age/corrosion).
Potential Engine Issues:
Less prone to major issues with regular maintenance. Can experience oil consumption if not maintained. Timing chain should be checked for wear at higher mileages.
Potential Transmission Issues:
Automatic transmission fluid should be changed regularly to prevent wear. Manual clutch wear is typical for its service life.
Potential AWD Issues:
Transfer case and differential fluid changes are important. Viscous coupling unit can wear over time.
📚 Vehicle History
Brand Heritage
Daihatsu Specialization:
Daihatsu is known for producing small, fuel-efficient, and affordable vehicles, often with a focus on reliability and practicality. They have a long history in the micro and mini-car segments.
Model Evolution
Terios Lineage:
The Terios originated as a compact SUV/off-roader. The second generation (J200 series) marked a shift towards a more urban-friendly crossover design, while retaining its compact size and AWD capability.
Production
Production Years Second Gen:
2006 - 2017 (approximate, regional variations exist)
Manufacturing Locations:
Primarily Japan. Also produced or assembled in other Daihatsu/Toyota facilities globally.
🏆 Awards & Recognition
Recognitions
Awards And Ratings:
The Terios line has generally been recognized for its value and practicality in its segment. Specific awards for the 2012 model year are not widely publicized as it was an established model in its lifecycle. It often received favorable ratings in consumer surveys for reliability within its class.
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