DAIHATSU TERIOS J2 2006-2013 Workshop Service Repair Manual
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This workshop service repair manual covers the Daihatsu Terios II (J2xx) generation, produced between 2006 and 2013. Also known by various names such as Daihatsu Be§go, Rush, Terios Eco, Terios Wild, and Perodua Nautica in different markets, this compact SUV is characterized by its practicality, fuel efficiency, and capability for light off-road use, often featuring a 4WD option. It typically comes equipped with 1.3L (K3-VE) or 1.5L (3SZ-VE with VVT-i) engines, paired with either a 5-speed manual or a 4-speed automatic transmission. Its design prioritizes a compact size and a 5-door body style, making it suitable for small families and individuals seeking an affordable and versatile vehicle for urban driving and occasional adventures. This comprehensive English-language manual provides detailed technical information essential for the maintenance, repair, and troubleshooting of the Daihatsu Terios II. It covers critical systems including engine mechanicals, lubrication, cooling, fuel, emission control, ignition, starting, charging, EFI, transmissions (automatic and manual), clutch, drivetrain, chassis, suspension, brakes, steering, and the electrical system. Within its extensive pages, you will find procedures for scheduled maintenance, fluid checks, component replacement, engine overhauls, transmission repairs, and electrical diagnostics, along with wiring diagrams, torque specifications, and other vital service data. This resource is designed to empower owners, mechanics, and technicians to effectively maintain and repair the vehicle, ensuring its optimal performance and longevity. 🏷️ Basic Information Identification Make: Daihatsu Model: Terios II (J2xx) Alternate Model Names: Daihatsu Be§go (Japan), Rush (Indonesia), Daihatsu Terios Eco (Turkey), Daihatsu Terios Wild (Chile), Perodua Nautica (Malaysia) Generation Generation Code: J2 Codes Chassis Codes: J200, J210, J211 👋 Introduction Market Position Vehicle Segment: Compact SUV / Crossover Key Selling Points: Compact size, practicality, fuel efficiency, capable for light off-road use (often 4WD) Competitive Analysis Competitors: Suzuki Jimny, Toyota RAV4 (earlier generations), Honda CR-V (earlier generations), Mitsubishi Outlander (earlier generations) Key Features Powertrain Options: Available with 1.3L and 1.5L engines, typically with 5-speed manual or 4-speed automatic transmissions. 4WD option usually available. Body Style: 5-door SUV Target Audience: Small families, individuals seeking a practical and affordable SUV for urban and light off-road use. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Manual Component: Comprehensive Technical Information, Body Repair, Wiring Diagrams, Automatic Transmission, Chassis, Engine Page Count Estimated Page Count: Very High (Multiple manuals combined for full coverage) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine Mechanical, Lubrication, Cooling, Fuel, Emission Control, Ignition, Starting, Charging, EFI System Drivetrain Systems: Automatic Transmission (A4Q, A4R Series), Manual Transmission, Clutch, Transfer, Propeller Shaft, Drive Shaft, Differential, Axle Chassis Systems: Suspension, Tire and Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering Body And Electrical: Body Construction, Body Panel Replacement, Rust Preventive Treatment, Body Dimensional Diagram, Power Supply System, Earth System, Circuit Diagrams by Function Procedures Included Maintenance Procedures: Scheduled Maintenance, Fluid Level Checks, Filter Replacements, Tune-ups Repair Procedures: Engine Overhaul, Transmission Repair, Brake System Overhaul, Suspension Component Replacement, Body Panel Replacement, Electrical Component Diagnosis and Repair Diagnostic Procedures: Troubleshooting Guides, Fault Code Diagnosis, Component Testing Technical Depth Diagnostic Capabilities: Advanced Diagnostics, Wiring Schematic Interpretation, Component Resistance/Voltage Checks Rebuild Capabilities: Complete Engine Rebuild, Transmission Rebuild, Differential Rebuild Specification Detail: Torque Specifications, Clearances, Fluid Capacities, Part Numbers (implied for repairs), Service Data 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF (standard for workshop manuals) Print Quality Image Resolution: High-quality (typical for official workshop manuals) Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code 1: 3SZ-VE Engine Displacement 1: 1.5 Liters (1495 cc) Engine Configuration 1: Inline 4-cylinder, DOHC, VVT-i (Variable Valve Timing-intelligent) Engine Code 2: K3-VE Engine Displacement 2: 1.3 Liters (1298 cc) Engine Configuration 2: Inline 4-cylinder, DOHC Performance Power Output 3Sz-Ve: Approx. 109-110 PS (107-109 hp) at 6000 rpm (varies by market/spec) Torque Output 3Sz-Ve: Approx. 14.4-14.8 kg-m (141-145 Nm) at 3200 rpm (varies by market/spec) Power Output K3-Ve: Approx. 85-90 PS (84-89 hp) at 6000 rpm (varies by market/spec) Torque Output K3-Ve: Approx. 12.0 kg-m (118 Nm) at 3200 rpm (varies by market/spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Emission Control Emission Standards: Compliant with relevant emission standards for model year (e.g., Euro IV, J-DM standards) Engine Compatibility Shared Engines With: Daihatsu Materia & Coo, Daihatsu Sirion, Scion xB (some models) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission Optional Transmission Type Optional: 4-Speed Automatic Transmission (Electrically-Controlled, A4Q, A4R Series) Features Drivetrain Options: Available in 2WD (Rear-Wheel Drive) and 4WD (Full-Time 4WD or Part-Time 4WD, depending on market/spec) Fluid Specifications Automatic Transmission Fluid Type: ATF DEXRON-III compatible (Refer to manual for exact specification and capacity) Manual Transmission Fluid Type: GL-4 Hypoid Gear Oil (Refer to manual for viscosity and capacity) 📐 Dimensions Exterior Overall Length: Approx. 4055 mm (Varies slightly...
This workshop service repair manual covers the Daihatsu Terios II (J2xx) generation, produced between 2006 and 2013. Also known by various names such as Daihatsu Be§go, Rush, Terios Eco, Terios Wild, and Perodua Nautica in different markets, this compact SUV is characterized by its practicality, fuel efficiency, and capability for light off-road use, often featuring a 4WD option. It typically comes equipped with 1.3L (K3-VE) or 1.5L (3SZ-VE with VVT-i) engines, paired with either a 5-speed manual or a 4-speed automatic transmission. Its design prioritizes a compact size and a 5-door body style, making it suitable for small families and individuals seeking an affordable and versatile vehicle for urban driving and occasional adventures.
This comprehensive English-language manual provides detailed technical information essential for the maintenance, repair, and troubleshooting of the Daihatsu Terios II. It covers critical systems including engine mechanicals, lubrication, cooling, fuel, emission control, ignition, starting, charging, EFI, transmissions (automatic and manual), clutch, drivetrain, chassis, suspension, brakes, steering, and the electrical system. Within its extensive pages, you will find procedures for scheduled maintenance, fluid checks, component replacement, engine overhauls, transmission repairs, and electrical diagnostics, along with wiring diagrams, torque specifications, and other vital service data. This resource is designed to empower owners, mechanics, and technicians to effectively maintain and repair the vehicle, ensuring its optimal performance and longevity.
Suspension, Tire and Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering
Body And Electrical:
Body Construction, Body Panel Replacement, Rust Preventive Treatment, Body Dimensional Diagram, Power Supply System, Earth System, Circuit Diagrams by Function
Front Airbags, Side Airbags (optional), Pretensioner seatbelts
Chassis Safety
Body Structure:
Reinforced Body Structure, Crumple Zones (detailed in Body Repair Manual)
💡 Technology Features
Infotainment
Infotainment System:
Basic factory radio with CD player, often with optional AUX input or upgraded aftermarket systems.
Driver Assistance
Driver Assistance Features:
Limited by era. Primarily ABS, EBD. Parking sensors and reverse cameras were often aftermarket or dealer options.
Connectivity
Connectivity Options:
Standard audio connections. Bluetooth functionality was not common on factory units of this period.
Engine Management
Engine Control Unit:
ECU managed EFI, ignition timing, and VVT-i (on 3SZ-VE). Detailed diagnostic procedures available in the manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type (refer to manual for exact recommendations).
Air Filter Replacement:
Every 20,000-30,000 km or as needed based on inspection.
Spark Plug Replacement:
Dependent on spark plug type (e.g., Iridium plugs can last 100,000 km, standard plugs ~30,000-40,000 km). Refer to manual.
Fluid Specifications
Engine Oil Grade:
Typically 5W-30 or 10W-30 API SG, SH, SJ, SL, SM or ACEA A2/A3 (refer to manual for precise API/ACEA rating and viscosity).
Coolant Type:
Ethylene Glycol based, silicate-free antifreeze coolant (e.g., Toyota Super Long Life Coolant compatible).
Brake Fluid Type:
DOT 3 or DOT 4 Brake Fluid (refer to manual).
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints, tie rods), clutch wear (manual transmission), catalytic converter (older models), potential for rust in certain climates.
Engine Performance:
Some K3-VE engines can develop minor oil leaks from gaskets over time. 3SZ-VE with VVT-i generally reliable.
Transmission Issues:
Automatic transmission shifts may become less smooth with high mileage. Manual transmission clutches typically last 100,000-150,000 km.
📚 Vehicle History
Brand Heritage
Daihatsu Specialization:
Daihatsu has a long history of producing small, efficient, and practical vehicles, including many Kei cars and compact SUVs.
Model Evolution
Terios Lineage:
The Terios nameplate has been used for compact SUVs since the first generation (J100 series). The J2xx represents the second generation, offering a more modern design and refined chassis.
Production
Production Years:
2006-2013 (for J2 generation)
Manufacturing Location:
Japan and other Daihatsu assembly plants globally.