Datsun Sports 1600 SP311 SPL311 1965-1970 WSM Service Repair Manual
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🏷️ Basic Information Identification Make: Datsun Model: Sports 1600 Model Codes: SP311, SPL311 Years Covered: 1965, 1966, 1967, 1968, 1969, 1970 👋 Introduction Market Position Era Classification: Iconic Japanese sports car of the 1960s. Competitive Analysis Competitors: Competed with other small-displacement sports cars of the era such as the MG MGB, Triumph Spitfire, and Fiat 124 Sport Spider. Key Features Design: Stylish convertible bodywork with a focus on sporty driving dynamics. Value Proposition Diy Savings: Enables owners to perform repairs and maintenance, saving significant costs on labor. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive Service, Repair, and Maintenance Specific Sections: Engine, Transmission, Drivetrain, Chassis, Suspension, Steering, Brakes, Electrical System, Bodywork, Interior, Maintenance Schedules, Wiring Diagrams Page Count Estimated Page Count: N/A (Digital Download) Manual Type Type: Workshop Service Manual (WSM) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Full coverage of the R16 engine, including disassembly, assembly, tuning, and troubleshooting. Transmission: Details on the 4-speed manual transmission, including internal components, clutch, and driveline. Brakes: Front disc and rear drum brake systems, including hydraulic components, adjustments, and replacement procedures. Electrical: Comprehensive wiring diagrams, lighting system, ignition system, charging system, starting system, and instrumentation. Suspension: Front independent suspension (wishbones, coil springs) and rear live axle with leaf springs, including component inspection and replacement. Steering: Recirculating ball steering system, including gearbox adjustments and linkage maintenance. Bodywork: Body panel removal and installation, door, hood, and trunk adjustments, convertible top maintenance. Wheels Tires: Wheel bolt patterns, tire pressure recommendations, and basic wheel bearing service. Procedures Included Maintenance: Routine maintenance tasks such as oil changes, filter replacements, ignition timing, carburetor adjustments, and lubrication. Repair: Step-by-step instructions for major component repairs, including engine overhaul, transmission rebuild, and brake system service. Troubleshooting: Diagnostic procedures and common fault finding for engine performance, electrical issues, and mechanical problems. Engine Rebuild: Detailed instructions for complete engine disassembly, inspection, machining, and reassembly. Carburetor Tuning: In-depth procedures for adjusting and rebuilding Hitachi SU or Mikuni carburetors. Technical Depth Depth: In-depth, professional quality with detailed technical specifications, torque values, and diagnostic flowcharts. Diagnostic Charts: Includes troubleshooting flowcharts for common issues. Torque Specifications: Provides critical torque specifications for engine, chassis, and suspension components. 📊 Manual Specifications File Format Format: PDF Searchable: Typically searchable PDF format, allowing for quick text lookup. Print Quality Printable: Full Printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Software Requirements Reader: Adobe PDF Reader Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code: R16 Configuration: Inline 4-cylinder, Overhead Valve (OHV) Displacement: 1595 cc (97.3 cu in) Bore X Stroke: 82.0 mm x 77.8 mm Compression Ratio: 8.5:1 (typical) Performance Horsepower: 96 hp @ 6000 rpm (SAE Gross) Torque: 103 lb-ft @ 3600 rpm (SAE Gross) Fuel System Carburetion: Typically twin Hitachi SU carburetors (e.g., HJB-46) or Mikuni carburetors. Fuel Type: Unleaded gasoline (or leaded with additive depending on original spec and modifications). Cooling System Type: Water-cooled, pressurized system. 🔧 Transmission Standard Type: 4-speed manual transmission Optional Type: None specified for this model/era. Features Gear Ratios: Specific ratios detailed in the manual. Drivetrain Layout: Rear-wheel drive Differential: Open differential. 📐 Dimensions Exterior Length: Approx. 3,830 mm (150.8 in) Width: Approx. 1,575 mm (62.0 in) Height: Approx. 1,270 mm (50.0 in) (Convertible) Wheelbase: Approx. 2,030 mm (79.9 in) Weights Curb Weight: Approx. 950 kg (2,094 lbs) 🛡️ Safety Features Ratings Crash Safety: No formal crash test ratings from modern agencies exist for this era of vehicle. Active Features Brakes: Front disc brakes, rear drum brakes. Passive Features Seatbelts: Seatbelts were often optional or not standard equipment in early models, but are covered for installation/maintenance. Windshield: Laminated safety glass windshield. 💡 Technology Features Infotainment Radio: Original equipment likely featured an AM radio, with potential for aftermarket upgrades. Driver Assistance Features: None by modern standards; focus was on driver engagement. 🔧 Maintenance Service Intervals Oil Change: Every 3,000 miles or 6 months (refer to manual for specifics). Tune Up: Annually or every 12,000 miles, including ignition points, timing, and carburetor adjustments. Fluid Specifications Engine Oil: API SF/CD rated oil, viscosity typically 10W-30 or 20W-50 depending on climate (consult manual). Transmission Fluid: GL-4 gear oil, SAE 75W-90 or 80W-90. Brake Fluid: DOT 3 or DOT 4 brake fluid. Coolant: Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Known Issues Carburetion: Wear and clogging of SU carburetors, requiring periodic rebuilds and adjustments. Electrical System: Corrosion of wiring harnesses, distributor points, and aging electrical components can lead to intermittent issues. Rust: As with most cars of this era, rust can be a significant issue, particularly in the floors, sills, and wheel wells. Engine Seals: Oil leaks from valve cover gaskets, oil pan gaskets, and rear main seals are common due to age. Fluid Capacities Engine Oil: Approx....