DODGE 1500 RAM Truck 2002 (DR) Service Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: 1500 Ram Truck Year: 2002 Codes Chassis Code: DR 👋 Introduction Market Position Segment: Full-size Pickup Truck Competitive Analysis Key Competitors: Ford F-150, Chevrolet Silverado 1500, Toyota Tundra Key Features Truck Design: Robust body-on-frame construction, emphasis on hauling and towing capability Manual Value Proposition: Provides detailed, factory-authorized procedures for DIY mechanics and professional technicians. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Procedures Page Count Estimated Pages: Over 1500 Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Yes (all variants) Transmission: Yes (automatic and manual) Brakes: Yes (ABS, hydraulic, parking brake) Suspension: Yes (front and rear) Steering: Yes (power steering system) Electrical: Yes (wiring diagrams, charging, starting, lighting, accessories) HVAC: Yes (heating, ventilation, air conditioning) Fuel: Yes (fuel pump, injectors, lines, tank) Exhaust: Yes (catalytic converter, mufflers, pipes) Cooling: Yes (radiator, fan, water pump, thermostat) Body: Yes (exterior panels, doors, windows, interior trim) Diagnostics: Yes (OBD-II diagnostics, trouble codes) Procedures Included Maintenance: Yes (oil changes, filter replacements, tune-ups) Troubleshooting: Yes (diagnostic charts, common issues) Repair: Yes (component replacement, system overhaul) Adjustment: Yes (brake adjustments, clutch adjustments) Installation: Yes (component installation, accessory fitting) Disassembly: Yes (detailed breakdown of components) Reassembly: Yes (step-by-step reassembly guidance) Specifications: Yes (torque values, clearances, fluid capacities) Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission rebuilds) Diagnostic Capability: Advanced (includes OBD-II scanning, sensor data interpretation) Electrical Diagrams: Detailed (component-level wiring schematics) 📊 Manual Specifications File Format File Type: PDF Searchability: Full text searchable Print Quality Print Readability: High (optimized for printing clear diagrams and text) Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options: 3.7L Magnum V6, 4.7L Magnum V8, 5.9L Magnum V8 (Cummins Diesel not available for 1500 in 2002) Performance 3.7L V6 Horsepower: 215 hp @ 5200 rpm 3.7L V6 Torque: 235 lb-ft @ 4000 rpm 4.7L V8 Horsepower: 235 hp @ 4800 rpm 4.7L V8 Torque: 305 lb-ft @ 3200 rpm 5.9L V8 Horsepower: 245 hp @ 4000 rpm 5.9L V8 Torque: 345 lb-ft @ 3200 rpm Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded gasoline (Octane rating recommendation will be in manual) Engine Block Material: Cast Iron Cylinder Head: Aluminum (V6/V8) 🔧 Transmission Standard Standard Transmission: 4-speed Automatic (42RE/44RE/45RFE) Optional Optional Transmission: 5-speed Manual (NV3500 for V6, NV4500 for V8) Features Transmission Cooling: External transmission cooler typically integrated with radiator Transfer Case: Part-time 4WD System (NV241 DLD/DHD) or Full-time 4WD System available 📐 Dimensions Exterior Wheelbase Options: 134.5 inches (Standard Cab), 154.5 inches (Club Cab/Quad Cab) Bed Length Options: 6.3 ft (short bed), 8.0 ft (long bed) Weights Curb Weight Range: Approx. 4,500 - 5,500 lbs (depending on configuration) Towing Capacity: Up to 8,800 lbs (when properly equipped) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: 4 Stars (for 2002 model year) NHTSA Frontal Impact Passenger: 4 Stars (for 2002 model year) NHTSA Side Impact Driver: 5 Stars (for 2002 model year) NHTSA Side Impact Rear Passenger: 4 Stars (for 2002 model year) Active Features ABS: Standard on all models (Anti-lock Braking System) Passive Features Airbags: Driver and passenger front airbags Seatbelts: Three-point seatbelts with pretensioners 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional cassette player and premium audio systems Display: Basic digital display for radio and clock Driver Assistance Cruise Control: Standard on most trims Connectivity Auxiliary Input: Rarely standard, often aftermarket additions 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-7,500 miles or 3-6 months, depending on driving conditions and oil type used (refer to manual for specific recommendations) Transmission Fluid Change: Typically every 30,000-60,000 miles, depending on usage (refer to manual) Spark Plug Replacement: Varies by engine (e.g., 60,000-100,000 miles for certain types) Fluid Specifications Engine Oil Specification: Refer to manual for exact weight and API service classification (e.g., SAE 5W-30 or 10W-30 often recommended) Coolant Specification: Mopar Antifreeze/Coolant (HOAT) or equivalent, typically a 50/50 mix with distilled water Transmission Fluid Specification: ATF+4 (Automatic Transmission Fluid Type 9602) for automatic transmissions Brake Fluid Specification: DOT 3 or DOT 4 brake fluid Known Issues Common Problems: Cracked exhaust manifolds (especially on V8 engines), rear main seal leaks, transmission solenoid issues, water pump leaks, minor electrical gremlins 📚 Vehicle History Brand Heritage Brand Legacy: Dodge has a long-standing reputation for building durable trucks, dating back to the early days of automotive manufacturing. Model Evolution Third Generation Ram: The 2002 model year is part of the third generation of the Dodge Ram, which debuted in 2002 with a complete redesign. This generation introduced more aggressive styling and improved aerodynamics. Production Manufacturing Plant: Warren Truck Assembly Plant in Warren, Michigan 🏆 Awards & Recognition Recognitions Jdpowers Initial Quality: Historically, Ram trucks have had mixed...
Approx. 4,500 - 5,500 lbs (depending on configuration)
Towing Capacity:
Up to 8,800 lbs (when properly equipped)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
4 Stars (for 2002 model year)
NHTSA Frontal Impact Passenger:
4 Stars (for 2002 model year)
NHTSA Side Impact Driver:
5 Stars (for 2002 model year)
NHTSA Side Impact Rear Passenger:
4 Stars (for 2002 model year)
Active Features
ABS:
Standard on all models (Anti-lock Braking System)
Passive Features
Airbags:
Driver and passenger front airbags
Seatbelts:
Three-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional cassette player and premium audio systems
Display:
Basic digital display for radio and clock
Driver Assistance
Cruise Control:
Standard on most trims
Connectivity
Auxiliary Input:
Rarely standard, often aftermarket additions
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles or 3-6 months, depending on driving conditions and oil type used (refer to manual for specific recommendations)
Transmission Fluid Change:
Typically every 30,000-60,000 miles, depending on usage (refer to manual)
Spark Plug Replacement:
Varies by engine (e.g., 60,000-100,000 miles for certain types)
Fluid Specifications
Engine Oil Specification:
Refer to manual for exact weight and API service classification (e.g., SAE 5W-30 or 10W-30 often recommended)
Coolant Specification:
Mopar Antifreeze/Coolant (HOAT) or equivalent, typically a 50/50 mix with distilled water
Transmission Fluid Specification:
ATF+4 (Automatic Transmission Fluid Type 9602) for automatic transmissions
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid
Known Issues
Common Problems:
Cracked exhaust manifolds (especially on V8 engines), rear main seal leaks, transmission solenoid issues, water pump leaks, minor electrical gremlins
📚 Vehicle History
Brand Heritage
Brand Legacy:
Dodge has a long-standing reputation for building durable trucks, dating back to the early days of automotive manufacturing.
Model Evolution
Third Generation Ram:
The 2002 model year is part of the third generation of the Dodge Ram, which debuted in 2002 with a complete redesign. This generation introduced more aggressive styling and improved aerodynamics.
Production
Manufacturing Plant:
Warren Truck Assembly Plant in Warren, Michigan
🏆 Awards & Recognition
Recognitions
Jdpowers Initial Quality:
Historically, Ram trucks have had mixed reviews in initial quality surveys during this era. Manual focuses on repair rather than awards.